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Here's the background - purchased a Lionel Scale Berkshire - it is rated for 054, my widest curve is 048. I went into this with my eyes open, knowing I would possibly have issues running it - because a) I wanted it to display, so if I can get it round my layout too, then even better and b) I have plans for a larger layout in the future  (getting that out the way so we don't end up discussing whether or not I should have bought a loco I don't have the curves for   )

I gave it a go on the layout anyway - and it will make the 048 curves (both 048 curves are on a 2% grade - one upgrade, one downgrade) 50% of the time, and 50% of the time the front pilot will derail. I have to run the loco pretty slowly otherwise it will derail 100% of the time. When I watch the derailment slowly, I see that, at the apex of the curve one of the pilot wheels seems to 'lift' which then causes the pilot to jump out.

Since this is only an intermittent problem - and I know (from research) that there are many who have run these berks on 048 - does anyone have any ideas on a fix that may lessen the issue.

Would more downward pressure on the pilot help (heavier spring or weights?)

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There's an issue with the delrin bearings in the new berks, but the issue there was the packaging broke the bearings and the axle falls out. If the axle is in the truck, then its not the problem. If you're trying to run an 054 engine on 048, then that's likely your problem. The track diameter is nominal, and it might be O47 or it could be O49. It also depends how precisely the locomotive was put together. If the wheel gauge is a little wide, then its going to have a lot less slop against the curvature of the rail and it will do exactly what you're seeing, which is hop off the track. If its riding up and jumping, the track radius is simply too small for the locomotive. Look and see if the pony truck is hitting the cylinders or something. Maybe there just isnt enough travel.

That was not the only problem.  On mine (and others) the bushings were intact but we're not installed all the way making the truck ride high and causing derailments.  Some of the bushings were damaged in assembly and could not be pressed all the way to their lock position.  I was able to cut away some of the damaged plastic in the locking slot. Others just got new bushings.

I know some will call this heresy, but going back to the days of tight curves for all of us O gaugers,  I found that at the apex of a curve a little widening of the gauge by applying some finger pressure to the outside rail helped many a rigid locomotive pass through without riding up on the rail.   I can't tell from the photos if your rail is tubular or solid (Atlas).  With the Atlas track it is impossible to push out the outside rail. However a little work with a file or other emery paper can relieve the sharp edge at the railhead.  

Good luck.

 

Earl        

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