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After talking to a few folks and seeing some of the great success with the Korber #304 roundhouse I finally ordered one and an additional stall kit which arrived today. This will be a 4 stall version when done and will mate up with one of Al's 34" Millhouse River Studio Turntables.

 

Currently reading the instructions and taking inventory to make sure I have everything listed on the parts list.  The instructions look like they are going to be very easy to follow with lots of color pictures to help. 

 

Those of you who have experience with these kits have any extra advice to pass along?  One thing I noticed was the mention of the Gorilla Glue being slightly better for assembly because its a bit thicker and won't run like regular super glue type products.

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Started working on the roundhouse project tonight.  First thing I did was unbox everything and make sure I had all the required parts.  After that it was time to clean up any leftover burrs and take the wall sections down to paint.

First the interiors of all the walls are painted.

 

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Then after drying we flip them over and spray the outside of the wall sections. 

 

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Last edited by DaveSlie

For those interested in the 304 Korber kit.  Here is a link to the online assembly instructions.   

 

Space consideration is the other major issue when planning a facility this big.   Click on the underlined phrase to link.

An older 304 kit that has one additional stall and the fabricated luan  roof.

Fort Pitt Modular Club 304 house that also has one additional stall and the extender kit.    Initial planning should include all stalls.  Basic kit of 3 stalls plus ???  It is difficult to add stalls later.    

 

 

 

Last edited by Mike CT

Dave,  make sure you remove all of the paint where you will be gluing sections together or wood posts and beams to the walls,  if you do not you are gluing to paint which does not have any strength.  the method I use is to sand any painted or glossy resin parts so the glue has something to stick to, then glue everything together before painting.    you mentioned using gorilla thick glue.   I use Loctite gel but any thick or gel should work the same.

Stu,

 

Thanks for the reminder about removing / scratching any of the surfaces that will be joined with glue.  Started experimenting with some washes to make the mortar lines stand out on the brick walls tonight.  Once I'm happy with that on all the exterior walls and ready to start gluing I'll be sure to prep the surfaces for glue.

I made an attempt to back every panel joint with wood.  Then added considerable structural wood before the roof.  This older Korber kit has the color added to the resin and is not painted.  A significant advantage when assembling with CA.
Note the lower vertical post have been moved slightly to fully cover a panel seam.



Additional perimeter wood and bracing.  Adds strength and inhibits warping.

Detail shot.

Last edited by Mike CT
Originally Posted by David Minarik:

Dave,

 

I added a few extra beams with Tiche bolt plates, incandescent lighting, LEDs pit floor steam hoods and open roof.  I haven't taken any photos since completion but I will after it has been installed.

 

Dave

 

 

 

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Dave, the interior looks great and I really like the inspection pits, but how do you power three rails engines so you can't get them out of the roundhouse. I see where you have a power rail on the very end, but once the engine rolls off the end part, what powers it?

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