Hi All,
If anyone remembers we did a lot of TIU diagnosis last year and found that amplitude on the digital outputs of the TIUs were dropping out with heavy use (old post). We never really got to the bottom of what was failing although I swapped all the discretes and most of the passives on the output channels. MTH just swapped the PCB when we sent them for repair so not much was learned from there.
Anyways if you follow the old post, we changed our layout to passive mode with the supply choked off (22uH in series) and a PSX-AC on each supply connection. I've been painfully been measuring every TIU in our club each week for the last quarter (a 12 week period) and found something interesting. Even in the passive mode the DCS digital voltage slowly drops out from the (17-18V) when it's fresh out of the box, and levels off near 12V after about 9 weeks of use. As a control case, I also ran a TIU in active mode over the same period.
While 12V seems good enough for most commands (not all...), it's still kind of disappointing that we're unable to keep the solid out of the box performance when the TIU is new. I don't know the root cause of what's degrading , I'm just providing the trend we're observing in the "black-box" behavior of the TIU in our heavy use layout.