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I have the DZ 1010, 2 crossing gates and 2 dwarf signals.  Everything worked fine until it was the victim of a derailment which snapped off the crossing gate post.  This was the piece with the control box and the IR transmitter.

In addition to the post, 2 of the wires (blue and white) broke off.  I repaired the post and reconnected the wires.  I removed the other gate and set them up to bench test.  The problem is that I appear to have been only 1/3 successful.  When I power up the gates the crossbuck lights flash but there is no sound and the gates do not move.  The red LED in the base of each is red and stays on.  According to the instructions these LEDs should go out when the IR is lined up correctly.

Does anyone know if the sounds should work even if the IR is not lined up correctly.  If no, the IR transmitter may be the problem; if they work, I did something to the wiring when I reassemble this thing.

Thanks and Happy New Year.

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A derailment for us means a possible Short. The DZ stuff appears to be sensitive to 18v electrical shorts.

That's why we add diodes to the DZ-2500Cs non-derailing wires.

So unlike the old days, it helps to have an advanced electrical engineering degree to work on today's train electronics.

If you don't have that degree I'd think about buying new components and reinstall.

Thanks, Alan.  I don't think it was a short.  The locomotive in the derailment hit and broke the mast on the gate.  The gate was still making noise.

I think I cause the problem when it took it apart to fit the mast.  I thought I put everythin back correctly (I had taken picutrres) but i must have done something wrong.  Unfortuantely, there doesn't seem to be any image or schematic of the board.

I do have another crossing that needs a gate.  The alternative might be to buy another one, take it apart and see how it should be connected.

Dan,

I use the DZ-1010. Attached is the full manual which includes the bench testing procedure. The only problem I ever experienced was replacing one of the DZ-1011 dwarf signals. I keep a complete spare DZ-1010 set plus an extra dwarf signal. I do this as a maintenance backup since the DZ-1010 sometimes gets out-of-stock for many years. Nowadays if I experience a major component failure, I just try to swap in a new major component. I no longer have the patience to actually rip into individual project boards even though I have all the test equipment to do so--(old-age syndrome.) I never tried to run the DZ-1012/1022/1020 crossing gates without the dwarf block signal detectors connected so I don't know how it would behave. My original DZ-1010 gates must be almost 20 years old now!

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Last edited by Bruce Brown

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