JohnGaltLine posted:PLCProf,
You're probably right that the meter is adding resistance, but I don't know that it is going to be enough to matter when addressing how much current the transformer is going to deliver with a short. From a scientific stand point, there is a huge difference between our results, but from a practical stand point we both have the same results, A fuse is needed if you want to avoid the chance of melting your layout and starting a fire.
As I think about the issue it does make some sense that this is the result of the test. The brick puts out 100 watts (or so). What does it care if it is 5 amps at 20VAC, or 20 amps at 5 VAC? I'm sure that's not the correct math, but it seems to line up well enough.
After doing the test, it seems my reply was garbage. With an alligator clip from hot on the barrel jack to hot on the accessory post I saw over 50 amps on the clamp meter before burning my fingers and melting the alligator clip's insulation.
Net result is still, if you want to avoid burning your house down, put a fuse on the hots.
JGL
Very good.
FWIW, ADCX ROB's comments on the current between circuits of the ZW are probably correct, but I haven't done any measurements. The difference is, the ZW uses carbon rollers specifically to limit the short-circuit current when the wiper is resting simultaneously on 2 adjacent turns of the secondary winding. But, the resistance of the carbon roller is also included in the load circuit! In the case of a circuit-to-circuit fault, you now have two carbon rollers limiting the current flow, one on each handle. Plus, intentionally, necessarily, or otherwise, the magnetic circuit of the ZW provides a lot of current limiting; the loose lamination structure on the original version, plus the non-interleaved structure of the "R" version provide less-than-perfect coupling and high leakage reactance. In both versions the magnetic circuit is long. The transformer in the Z-1000 brick, on the other hand, looks like a standard industrial design intended to minimize those factors.