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I have two. One works great. The other 50-50.
I did see one at I think the NE Highrailers open house that worked flawlessly on a small interactive kids layout.
I noticed a small shim was added under the right angle bend on the hinge pin for the barrel tipping "thingie".
I figured I will try that someday.
Plus as others said. Lower voltages sometimes does it alone.

Mine is a great accessory, but didn't work well out of the box. After alot of experimentation I found that the two most important things I did were.....change the angle of the "prongs" on the front of the cart (they impact the "wall" on the edge of the platform) and.....use 8-9V.  Two other things that matter are......the distance between the edge of the platform and the edge of the gondola and.....the height of the gondola (for me, a PW gondola is perfect). I do have some foam shims under the whole loader platform.  After a few barrels go in, though, you may have to move the train forward a bit. Once you dial it in, it's a wonderful accessory.

 

Roger

Mine has worked fine from day one.

 

I added a relay, a push button, and an IR sensor.

 

Now, when the button is pushed momentarily and providing that there are drums on the rack, the relay latches on and the operation starts. Once the truck has picked up and delivered all the drums, the IR sensor detects the absence of drums, unlatches the relay, and the operation stops. I adjusted the timer on the IR sensor so it stays on long enough for the truck to deliver the last drum that it picked up, and back away from the edge of the platform.

 

Alex

A friend gave me his AF barrel loader because of the same problem of dropping barrels.  I had to elongate the adjustment hole to allow more travel on the arm to make the barrel tip a little further when dropping the barrel into the forklift.  Now it rarely drops a barrel.

 

It was interesting that FREDSTRAINS mentioned a foam pad in his post above.  My barrel loader does not have a foam pad, which may be the reason it was dropping barrels.  Could you submit a photo showing the foam pad?

 

Good Luck...

Earl

I noticed a small shim was added under the right angle bend on the hinge pin for the barrel tipping "thingie"."
Agreed. Our club's modular layout's barrel loader occasionally has trouble loading the barrels into the forklift. We're going to add that shim...I've seen it help on other units. We have no trouble unloading the barrels into a car.
 
Here's a twist on the original barrel loader.
On our train club's modular layout we enhanced the whole barrel loading experience by adding an "Automatic" barrel replenishing factory!
"Lou's Barrels"...get it?
Well, not really but we fool most of the kids for a period of time.
The trick is:
1.We ask a kid to press a button on the layout front so "Louie" can get to work.
2.Operation starts
3.The barrels are unloaded into the gondola which has a large hole in the      
   bottom (hard for the kid to see this), barrels travel down a connected pipe to    inside the layout where they are subtlety retrieved by a club member
4.Member sends the barrels out of the "Factory",down the ramp, and onto the
   loader's ramp which allows the whole thing to start over.
5. The illusion is pretty good if the member doesn't flub up his part.
Mark

 

Lou Barrels front closeup view cp2_2830

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  • Lou Barrels front closeup view cp2_2830
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