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Hello. I have a Lionel #6-11151 Polar Express Tender (Legacy) that has distorted sounds. I had a Lionel Authorized Repair Station check it and he determined the audio board was bad. The audio board part number is 691RS55045 Railsound 5.5. The Lionel tech did not have a  replacement board and the Lionel website indicates the board is not available. This board has two chips which one is specific for the Polar Express. Does anyone have a replacement? Should I contact Third Rail who took over ERR for the board? I am not that familiar on how the Lionel boards function but I am trying to help a friend out with this issue. Is it possible that one or both chips could be bad and if so how do I test the chips? I have a generic test fixture with an older set of boards and extra chips that I inherited from my father. Any help would be appreciated.  

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First off, that's not an ERR board, so that's not an option.  Garbled sounds are usually the board hardware, not the chips.  Any RS 5 hardware board will support those chips.  My first test would be to use a RS 5 board (NOT a RS3 or RS4 board) and move the chips over and test them.  Note that you MUST have a PLCC puller to move the chips, trying to pry them out will break the socket and then you have a dead board.

You can identify the RS5 board by the fact that it has a TO225 packaged triac on the board, the earlier RS boards do not have this.

   Image result for railsounds 5 pcb

Note that the RS 4 board doesn't have that triac at the lower left.

Image result for railsounds 4 pcb

 

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Well, the puller is easy, here's one on Amazon, many others as well.

PLCC Chip Extractor on Amazon

Lionel sells the bare boards, of course you could buy one with chips for the same price.

If it ends up being the chips, I just might be talked into parting with my board.  I was intending to do an upgrade, but I haven't gotten around to it, could be I'm the reason they're out of them at Lionel.   I picked it up last year, but it's still in my parts box.

691RS55045     RAILSOUNDS 5.5 / POLAR EXPRESS TENDER #1225

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