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I'm a member of the Ashley Breaker Preservation Society in Ashley Pa. The society was begun by Ray Clarke to try and raise awareness of and preserve the Huber Colliery, owned and operated by the former Blue Coal Corporation. The breaker has since been demolished, but the society has switched tracks to historical education and preservation efforts.
One such project is the switchman's shanty mentioned in the title. I volunteered to restore the shanty, which was moved from a site along former NJC trackage west of the breaker.The shanty was moved to the society's Miners Heritage Park on Main Street south of the Blue Coal office building.
A few weeks ago, I began making new window frames for the shanty. Since the shanty is exposed to the weather, I chose pressure treated yellow pine for the frames. I have been documenting the progress by taking photos. I have added several to my website. The link is included in my signature at the bottom of the post. The photos can be found by clicking on the New Page blocks in the heading. There are currently four pages, but only the first three have photos at this time.
The original windows were double hung single pane non divided sashes. I am constructing the sashes true to original design, but the sashes will be fixed due to the somewhat remote location of the shanty on the park premises. I have several crates of old glass that I will be using to help maintain authenticity. These were given to me by a friend who owns a local glass business.
I will be making the sashes after the frames are complete. The shanty is an eight sided concrete structure, with six- eighteen by thirty eight inch window openings. One wall is solid, and the opposing opening is for the door. I will most likely be fabricating the door, or modifying an existing door, as the opening is not a standard size.
Other items in the collection include two mine cars, which are being restored, a tower signal, which is slated to be restored this year, and a new steel building that replaces the former dynamite house, located in a concrete revetment below the site of the signal and shanty.
http://huberbreaker.org/home/home/
Above, is a link for the society, and there is a facebook page as well. I will be adding photos to my website as work progresses. I will also be including the photos to the society's website after I contact the web master.
There is a granite monument dedicated to the men who worked in the mine, located in the center of the park. A picture of the Huber Breaker is engraved on the monument; it was made from artwork by Bernie Gavlick, a young local artist, who drew the sketch in pencil when he was in high school.
Thanks for looking,
Don

website http://don195657.wix.com/hopper-topper-loads

Last edited by rail
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Project update: The door and window frames are complete, and the door frame was installed on Saturday 4-16-16, with the help of young master Nick D, a high school junior who has taken an interest in wood working and historic preservation. He also helped me construct the frame last Saturday. I secured the material for the window sashes, left over Ponderosa Pine from Anderson Windows. A good friend owns a lumber store here in Ashley, and the wood was left over from his days as a distributor of Anderson Windows.  The last photo is a model Andre Garcia of River Leaf models made. 

Don

 

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Very nice DON.  Glad you are preserving that historic structure.  Sorry I missed seeing you at YORK.  I did spend some time talking with ANDRE and the shanty he did for you is top notch.  It looks great on your layout.    I will be talking with ANDRE in building a bar that  was located in Hazleton, but is no longer there.   ANDRE is a MAGICIAN. 

I have two color photos of the shanty that I somehow missed on another forum. One is from July of 72, and the other is from 82. These were provided by a friend who is a member of the Northeast Railway Preservation Society. The July 72 photo is of the shanty in its designated spot in the CNJ Ashley yard. I believe the second photo also shows it in the yard, but it must have been moved shortly after, as I have lived in Ashley since about 83, and it was in a remote location some 200 yards southwest, on the opposite side of the tracks shown in the first photo. The shanty was recently moved to its new home in the Minors Memorial Park a little further east of its original location. I also recall someone mentioning that there were two shanties, but only one remains. As the project progresses, I continually stumble on new information. Hopefully by the end of the restoration, I will have the whole story!

Don

 

CNJ+Ashley+7-72CNJ+Ashley+12-82 [1)Photos provided by Walt Kierzkowski

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Latest update on the shanty progress: All the window frames and sashes are complete, and five frames have been installed in the shanty. My young assistant Nick D helped me this evening with the glass rabbet milling. I wanted to take one complete window assembly to the next meeting on the eighteenth, so Nick helped me install the glass temporarily. We installed the sashes into the frame, and put a stop piece in the window slot to keep the top sash from dropping down.
We went out to my recycled building material stockpile to look for window latch hardware, and found three latch mechanisms, and two retainers. I have a friend in the remodeling business who is on the lookout for window hardware.
Included are some photos of the frame installation from last Saturday. This Saturday, I want to start doing the concrete repair. Now that the frames are installed, I can use them as the forms for the concrete needed to fill in the damaged areas around the door and window openings.
My plan is to clamp short sections of form boards on the inside and outside against the window frames, and gradually fill the voids. I will allow the concrete to set for a sufficient amount of time that it will not sag or fall out, yet plastic enough to blend into the existing concrete.
In photo one, Nick and his cousin Jared install a window frame. Photo two shows some frames installed. Frames are squared and shimmed before anchoring to the concrete with Tapcon screws. Let me tell you, this concrete is still as hard as the day it was poured!. I broke two carbide tipped hammer drill bits, and two screw tips. I would imagine that this is due to the vibration needed to assure a smooth finish to the building. Some of the voids that need to be filled can be seen in some of these photos.
A reporter from one of the local TV stations wants to do a story on Saturday. I hope she can do it while I'm working, because I don't have time to stand around looking pretty for the camera.

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__________________
Don 

Last edited by rail

Quite a bit of progress this hot Saturday morning. My young assistant and I completed a substantial portion of the concrete repairs around the door and window frames. We secured eight inch sections of 1/4" luan plywood and filled the cavities with 5000 PSI concrete, adding another section of form as each cavity was filled. Nick and I worked on several areas to allow the concrete sufficient time to set. 

As each section of form was removed, a sand and cement mortar mixture was applied to fill the voids. A piece of cedar shake shingle was used to smooth the mortar and blend the repair to the existing concrete and wood framework. There are a few areas left to complete, but the blazing sun took its toll, and we finished for the day just before noon. We had a record high of 92 just after one PM.Switchman Shanty Concrete repair 003Switchman Shanty Concrete repair 004Switchman Shanty Concrete repair 006Switchman Shanty Concrete repair 007Switchman Shanty Concrete repair 008Switchman Shanty Concrete repair 009Switchman Shanty Concrete repair 010Switchman Shanty Concrete repair 012Switchman Shanty Concrete repair 013Switchman Shanty Concrete repair 014Switchman Shanty Concrete repair 016Switchman Shanty Concrete repair 017Switchman Shanty Concrete repair 018Switchman Shanty Concrete repair 020Switchman Shanty Concrete repair 022Switchman Shanty Concrete repair 024Switchman Shanty Concrete repair 027Switchman Shanty Concrete repair 028Switchman Shanty Concrete repair 030Switchman Shanty Concrete repair 031

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A lot has been accomplished recently: Sherwin Williams donated the primer and topcoat, and I have all the sashes done, and some of the stop. The concrete and cement repairs are complete, and a new concrete floor raised to the height of the threshold was completed this afternoon. I plan to prime the door and window frames tomorrow. I missed my assistant Nick D today, and this sixty year old body is feeling the burn of sixteen bags of concrete mixed in a wheelbarrow. Since I'll be up at five to take Theresa to work, I'll be cutting and installing glass in the sashes.

The first photo is the height line around the walls. The second and third photos show the wet screed, which is used to level the concrete. The screed was made from a scrap piece of composite decking. I used Black Beauty sand blast grit as an additional anti skid measure with the mag swirl finish, since this will be open to the public.

Don

 

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Chuck Sartor posted:

Back in the day, were these just empty structures were the switchman went to get out of the weather? Did they used to have a telephone to contact the dispatcher, of any other equipment or a coal stove?  In the one Rail is restoring, is there any evidence of anything? (Other than maybe wasp nests?)

Good questions Chuck.    I suspect yard crews or even main line crews could use the phone in the shanty to contact the Yardmaster for additional switching moves. Even main line train entering the yard might use it for yarding instructions.This would before the days of 2 way radios. Or different Railroads on different frequencies  .. Might even have  been the odd game of cards  however I don't think it would replace the lunch room or caboose. 

Last edited by Gregg
Chuck Sartor posted:

Back in the day, were these just empty structures were the switchman went to get out of the weather? Did they used to have a telephone to contact the dispatcher, of any other equipment or a coal stove?  In the one Rail is restoring, is there any evidence of anything? (Other than maybe wasp nests?)

Hi Chuck,

  Here is a picture of a PRR crossing guard's shanty which is similar in size. You can see a pot belly stove through the doorway.

Tom

Crossing Guard shanty-l1600

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Last edited by PRR8976

Chuck,

This is a kit that was done by a member of another forum. He included several things that were found in one of these shanties. There was a pot belly stove, a phone, a light, a desk, benches, and some type of control for a light that stood just outside the shanty. 

Thanks for the compliments: TEXASSP, Tom, Alex, Joe A, LAZ, and NJCJOE. I just delivered the sashes to a guy in nearby Plains PA to do the glazing. He has been following the project on the Huber Breaker Preservation Society Facebook page, and offered to cut and install the glass. I had already done that with glass from the 30's that a friend gave me. I asked if he would do the glazing, and he accepted. He also gave me one of the ceramic insulators from the breaker. He also has the insulator from the shanty. When he finds it amongst his collection, he is going to return it to the project. 

I was on vacation, so nothing was done in the last few days, but I'll be back at it tomorrow.

Don

 

aznjbill posted:

Great project.

been in a few in my day as signal maintainer for The CNJ

Bill,

I have a few questions about the interior that you may be able to answer. We're trying to determine where the phone was located, how many benches there were, where the desk was, and was it on legs or wall brackets.  One fellow said he played in ours as a kid, and said there was a light hung from the ceiling.  Was the signal in the photo below controlled from the shanty? There is a hole in the floor that corresponds with the signal location, so we are guessing that it was for conduit. Any other details that you might remember would be helpful. 

Thank you,

Don

 

 

CNJ Ashley2

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SGMret posted:

Don

You and your helper have made great deal progress on your 1:1 scale project. Does the Pennsy Red have a Sherwin Williams number? I have been trying to source that color to finish up a small station model.

Gerry G

 PS; What store in the Wilkes-Barre area did you use?

 

Gerry,

Here is all the info for the paint. It was matched from over-spray on a piece of glass that was found in the shanty.

Sherwin Williams store # 3766 570 823 3169 Manager Steve Dotzel

Order # 0081744 Custom manual match

CCC   Colorant                 02       32      64        128

           W-1 White                        30

           B-1 Black                4

           N-1 Raw Umber               24

           R-2 Maroon            2        30

One gallon A89T00154      Ultra Deep 640392379

Any other questions, my contact info is listed in my profile.

Don

Vacation days found me doing a lot of work on the shanty this past week. The trim for the door and windows is painted and installed. The door is refitted for the opening, and one side is primed. The door had to be by far the most involved part of the project. I found an old door at my church, and completely dismantled it and reconstructed it to fit. Originally, it was a two wood panel 30" door that I cut down to fit the height and width of the narrow door opening.

Dowel holes had to be re drilled for the top and center rails. The center rail was moved to match the bottoms of the windows. I had to enlarge the mortise for the knob assembly, and I made a new panel for the bottom. My young assistant Nick, did the putty work on the nail holes and gaps. 

All that remains for the door is to have a piece of 1/4" safety glass cut for the top, and assemble and finish painting. I do have to get a skeleton key for the dead bolt function of the knob assembly.

Don

 

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Don 

sorry for not responding faster.

what I remember of the shanty ( late 60's/ early 70's ) was it only had a light in the ceiling and a phone on the back wall that was connected to the yardmaster.one little bench seat and small shelve that was mounted to the wall.

no signal were controlled from the shanty

pot belly stoves , desks , etc were in Crossing shanty's

keep up the great work

aznjbill posted:

Don 

sorry for not responding faster.

what I remember of the shanty ( late 60's/ early 70's ) was it only had a light in the ceiling and a phone on the back wall that was connected to the yardmaster.one little bench seat and small shelve that was mounted to the wall.

no signal were controlled from the shanty

pot belly stoves , desks , etc were in Crossing shanty's

keep up the great work

Thank you Bill. This one did have a pot belly stove, as it has the hole in the roof for the pipe. 

Don

I took my son Mark with me this afternoon to have some family time working on the shanty. He helped me hang the door. Installation went very smoothly, and the door fits just as measured. I left one quarter inch clearance on the bottom, and one eighth inch on top. The hinge side spacing is one quarter inch, as determined by the hinges, and the latch space is one eighth inch. The old hinges cleaned up nicely, and function flawlessly without any squeaks. It was well worth the time spent re purposing the door.
The inside trim and door stop are back primed, and the door trim is primed on one side. This old building is really starting to show signs of life again!
Don
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