Originally Posted by hojack:
How did someone like Art Varney get their tinplate manufactured? For that matter, how is Joe Mania doing it now?
I don't know how Joe does it today, but Art relied on a small network of expert craftsmen and shops to build his tinplate trains. Of particular note is Dick Mayer, who as you know produced RichArt tinplate trains in partnership with Art.
I don't know about Art, but Dick was an "old school" machinist and when I visited and toured his shop it was filled with a wide variety of old machine tools, most of which were built in Germany in the early 1900s. He used these to develop the tooling he then used in machine presses to punchout the tinplate parts required to build RichArt toy trains.
Those parts Dick didn't or couldn't fabricate himself, he either purchased from other craftsmen who already made them or farmed out their production to small shops around the country. For example, I saw on a shelf in Dick's shop a small stack of raw 1134 brass boiler castings. These Dick had contracted with a small foundry to produce for him having provided the foundry with the patterns they needed to make the sand cast molds into which molten brass was poured to create the solid brass boiler castings. Once he had received back the raw castings, Dick would then machine the castings into the finished parts he used to make RichArt's reproduction 1134 steam engines.
This is a subject which hopefully Arno will cover in much greater depth when he finally publishes his book on Modern Era Standard Gauge.
Bob