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color matched to original paint so has a new look vs. worn, did this by uncovering areas that had been protected from dirt, etc. Using original Lionel grass helps alot as well. Was able to use all of original track but did replace switches and a few pieces of track lost. New bus bars (I make those out of some really big sheets of tinned sheet metal I have and rewiring (all original was gone) as done originally and will have operating block system Lionel used to run two trains on the large lower loop. Temporarily put the power to it last night prior to starting mountain repair and neat to see it running again in who knows how long!

JAGRICK,

Another great restoration/recreation!  I love the mountain surgery you performed.  Dr. DeBakey would be proud of those sutures.  

I will try to answer some of the questions posted previously.  Lionel used the "prewar" style of mountain painting from 1952 until 1954.  1955 was the first year that they went to the more subdued "realistic" style.  The prewar style used fanciful designs painted on the felt with bright colors of casein paints.  No patches of 919 grass were applied to this style of mountain landscaping, although some examples show lichen affixed.  In 1955, Lionel switched to a more subdued style, of which the D-291 is an example.  Construction was basically the same, but the paint colors used and the manner of finishing was different.  In this style, patches of grass were simulated by using 919 grass affixed to green casein paint.  You can clearly see this in the photos of JAGRICK's layout mountain.  The colors were earth tone casein paints in raw umber, burnt umber, burnt sienna etc.  The same tan paint used on the base was used as a highlight to pick out "rocks" etc.  Lichen was then affixed to the mountain in various places.  Importantly, the raw gray felt color was left to show through in spots.  Getting the correct look is not easy.  Even the manner of affixing the lichen is important.  Lionel did not just "throw" the lichen in place, but affixed it (with staples on the base, glue on the mountains) in such a manner to make the individual clumps appear to be growing or standing up. 

In most all cases, the construction of the mountains on these displays were made using a gray wool felt.  Sticks of 1" X 1" wood were used to support wire screen (early layouts from 1952 - 1954) or brown wrapping paper (later layouts from 1955 onward with exceptions).  Over this the felt, dipped into a hide glue (Lionel used a hot "fish" glue used as an adhesive for bonding action leather in pipe organs and still available today from Organ Supply in Erie, PA) was draped.  Additional clumps of brown paper, or even newspaper were used to build up the mountain here or there.  JAGRICK's photos seem to show wire "hoops" supporting the mountain on this D-291.  If they are original, it is the first time I have seen such construction on a Lionel display.  Very few layouts used mountains made from Celastic, a colloidal plastic impregnated fabric originally used in the shoe industry and adapted for theater stage props and masks.  The large 8' X 16' display Lionel built for the Great Escape ("Story Land") in Lake George, NY, now in the collection of Ed Dougherty is an example.  The modified D-264 that went to Moscow is another.  Celastic was also used to construct the mountains on the Super O Showroom layout and may have been used on the 1949 Showroom display as well.  These mountains were much more permanent and required a base coat of tan paint before adding the various landscape colors.

The sides of the layouts and control panels from 1952 - 1954 were painted with a gloss oil based kelly green paint.  In 1955, the color changed to the greenish gray and was a semi-gloss oil based paint. 

There really is no substitute for Lionel 919 grass.  The sawdust is of a coarse texture and has a unique faded green color.  In constructing my D-165 recreation, I think I used something like 8 bags.  I carefully mixed the bags together before starting because every bag had a slightly different hue.  Originally, it was affixed by sprinkling it over wet, tacky oil based paint.  Today, using latex based paints, it is necessary to use a retarding agent added to the paint in order to prevent the latex paint from setting too fast.  I used Benjamin Moore paints and a retarder/extender from Coronado Paints when I built my layout.  D165Layoutresized

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Frank G. posted:

JAGRICK,

Another great restoration/recreation!  I love the mountain surgery you performed.  Dr. DeBakey would be proud of those sutures.  

I will try to answer some of the questions posted previously.  Lionel used the "prewar" style of mountain painting from 1952 until 1954.  1955 was the first year that they went to the more subdued "realistic" style.  The prewar style used fanciful designs painted on the felt with bright colors of casein paints.  No patches of 919 grass were applied to this style of mountain landscaping, although some examples show lichen affixed.  In 1955, Lionel switched to a more subdued style, of which the D-291 is an example.  Construction was basically the same, but the paint colors used and the manner of finishing was different.  In this style, patches of grass were simulated by using 919 grass affixed to green casein paint.  You can clearly see this in the photos of JAGRICK's layout mountain.  The colors were earth tone casein paints in raw umber, burnt umber, burnt sienna etc.  The same tan paint used on the base was used as a highlight to pick out "rocks" etc.  Lichen was then affixed to the mountain in various places.  Importantly, the raw gray felt color was left to show through in spots.  Getting the correct look is not easy.  Even the manner of affixing the lichen is important.  Lionel did not just "throw" the lichen in place, but affixed it (with staples on the base, glue on the mountains) in such a manner to make the individual clumps appear to be growing or standing up. 

In most all cases, the construction of the mountains on these displays were made using a gray wool felt.  Sticks of 1" X 1" wood were used to support wire screen (early layouts from 1952 - 1954) or brown wrapping paper (later layouts from 1955 onward with exceptions).  Over this the felt, dipped into a hide glue (Lionel used a hot "fish" glue used as an adhesive for bonding action leather in pipe organs and still available today from Organ Supply in Erie, PA) was draped.  Additional clumps of brown paper, or even newspaper were used to build up the mountain here or there.  JAGRICK's photos seem to show wire "hoops" supporting the mountain on this D-291.  If they are original, it is the first time I have seen such construction on a Lionel display.  Very few layouts used mountains made from Celastic, a colloidal plastic impregnated fabric originally used in the shoe industry and adapted for theater stage props and masks.  The large 8' X 16' display Lionel built for the Great Escape ("Story Land") in Lake George, NY, now in the collection of Ed Dougherty is an example.  The modified D-264 that went to Moscow is another.  Celastic was also used to construct the mountains on the Super O Showroom layout and may have been used on the 1949 Showroom display as well.  These mountains were much more permanent and required a base coat of tan paint before adding the various landscape colors.

The sides of the layouts and control panels from 1952 - 1954 were painted with a gloss oil based kelly green paint.  In 1955, the color changed to the greenish gray and was a semi-gloss oil based paint. 

There really is no substitute for Lionel 919 grass.  The sawdust is of a coarse texture and has a unique faded green color.  In constructing my D-165 recreation, I think I used something like 8 bags.  I carefully mixed the bags together before starting because every bag had a slightly different hue.  Originally, it was affixed by sprinkling it over wet, tacky oil based paint.  Today, using latex based paints, it is necessary to use a retarding agent added to the paint in order to prevent the latex paint from setting too fast.  I used Benjamin Moore paints and a retarder/extender from Coronado Paints when I built my layout.  D165Layoutresized

The hoops were someones attempt to support. Probably the mountain collapsed on itself as this one would have been held up by the heavy craft paper initially during construction and then once the fish glue was set, the strength of the glue which crystallizes and becomes rigid( however these will soften with chronic humidity and can collapse). I removed the hoops and placed a small amount of wire mesh (screen door material) for support and this was stapled in place inside the tunnel. I then placed several individual sutures through the felt and into the mesh to give it some integrity. Then using a continuous lembert or ford interlocking pattern carefully pulled the edges together. I then applied and worked into the felt hide glue and had to make one small felt patch that had torn out. Once dry will apply the casein paint and blend in as well as possible. 

Just by a large insulated section track of the common or outside rails: both outside rails are isolated and when the moving train hits the standard insulated single section it completes the circuit and the train moves off. There is also a switch under the panel: standard 394C that can be used to complete the circuit as well so just a single train can be operated as well.

Last edited by Jagrick

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