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Has anyone had any experience using dry wall over plywood for a base in a layout?  I understand that the dry wall would increase the mass of the table.  I plan to put 1/4" cork over the entire base for sound insulation, but wonder whether the addition of dry wall before doing so would help deaden the noise even more.

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I found carpet like the stuff in the trunk of a car.  I was thinking about putting it down under the track to see if it would cut down the sound.  It's gray in color and about six feet wide.  I'm thinking a little paint and ground foam will do the trick to hide it.  The fabric store also had some foam panels that are sticky on one side and about 1/8 inch thick.  I picked up a couple pieces that I can cut to fit the track and stick to the plywood or pink foam base.

As far as mass loaded vinyl sheeting, it is expensive and actually does not have the overall insulating properties that gypsum board has across the frequencies based on a study I saw.  The reason I considered dry wall over plywood was to increase the mass of the base. I plan to put cork on it as well.  Hopefully, the effect would almost be like running a train over a carpet that is on a concrete floor.

Drywall is only effective in deadening sound when used in a complete construction system that involves other sound deadening techniques.  The frequencies that drywall blocks vary with thickness and it is a heavy material to work with. 

 

Mass sheet vinyl is really the most effective material.  I have used that as flooring underlayment in several radio station sound studios I designed over the years and does a nice job of providing an acoustic separation.

 

The most economical solution is probably the high density foam products in pink, blue, or sometimes green.  They not only deaden sound, but are rigid enough to work with too.

 

Just as an FYI, anytime you penetrate the sound deadening layer with a solid connector, sound will transmit through those fasteners. 

 

Good luck in your project!

Just my opinion, but I disagree with you. My layout is full 3/4" heavy duty roofing plywood, and the Atlas O track is glued to 3/8" thick VinylBed (now called FlexxBed), which was glued down on the plywood. It is just about a quiet as you can get, and everyone who has visited comments that, although the trains & steam locomotives make "noise", the LAYOUT is surprisingly quiet.

 

I simply can NOT imagine the MESS that working with drywall will create in your layout room! The dust/powder alone just from drilling holes for wiring should be quite interesting. Plus, I wouldn't plan on screwing anything directly to the drywall, expecting it to hold for long.

Originally Posted by G3750:

I really don't see the upside of drywall in this application.  Weight, crumbling, texture - I don't see this as anything but a major PITA.

 

There are lots of things you can do to deaden noise, but drywall is about the last thing I would have thought of.  How about Vinylbed or cork roadbed?

 

George

I agree

Originally Posted by Hot Water:

Just my opinion, but I disagree with you. My layout is full 3/4" heavy duty roofing plywood, and the Atlas O track is glued to 3/8" thick VinylBed (now called FlexxBed), which was glued down on the plywood. It is just about a quiet as you can get, and everyone who has visited comments that, although the trains & steam locomotives make "noise", the LAYOUT is surprisingly quiet.

 

I simply can NOT imagine the MESS that working with drywall will create in your layout room! The dust/powder alone just from drilling holes for wiring should be quite interesting. Plus, I wouldn't plan on screwing anything directly to the drywall, expecting it to hold for long.

I have to agree with Hot Water.  The drywall sounds like a major cluster.

But, it's your railroad.

 

George

GG-1 Fan,

     You can cut the Homasote with a circular saw and use it as a base for you track. Put a coat of grey paint on it, lay your track, apply ballast etc. I do not think a damp basement will hurt it much. There is a "where to buy" tool on that Website or google Homasote. We used it at my club Black Diamont Society of Model Engineers in Bethlehem. Its messy to cut best do it out doors during the warmer weather. It worked well for us.

 

JohnB

Thanks for the suggestions  The dry wall dust from drilling is minimal I have done handyman projects with dry wall in the past and there is really no cutting necessary to place  4x8 sheets atop 4x8 plywood panels.  I would use surface wiring except where there are bus strips requiring me to go underneath for the main wire to the transformers, and so the drilling is minimal (I've cut more in situations requiring holes for electric junction boxes when installing dry wall over wall studs).  Dry wall pieces will cut very easily anyway by scoring it first, placing it over a 2x4, and then pressing down for a clean cut.  I would use straws in the holes to help me push the wiring through.  My question beyond the mess is whether the sound deadening properties are valid.

Being limited to a crowded bedroom display I don't have any experience with building a large layout. But I experiment with new ways to deaden sound. One thing I found that reduces the resonating of the plywood base is to cover the top of the trusses with foam pipe insulation before I set the plywood down to float on top of the base. It works pretty good on an 8 X 4 display but I don't know if it's feasible for larger layouts.

Originally Posted by GG-1fan:

Has anyone had any experience using dry wall over plywood for a base in a layout?  I understand that the dry wall would increase the mass of the table.  I plan to put 1/4" cork over the entire base for sound insulation, but wonder whether the addition of dry wall before doing so would help deaden the noise even more.

If you use green glue and 2 layers of drywall it would be super quiet, worth it I don't know.

Originally Posted by jhz563:

There is some newer drywall on the market that is specifically marketed for sound deadening purposes.  This may be suitable.  Questions about friability and installation requirements remain.

There are several drywall sound deading products on the market. One in particular is manufactured by Serious Materials and is marking under the QuietRock brand. They have a 4x8 sheet with limited sound control properties that sells for $40-50 each but also have much more expensive products.

 

They control sound by converting the sound energy to heat.

 

These products are intended to be installed as a system using sound control non-drying sealants and other products as part of the assembly.

 

They also product a thin, sound control underlayment but it comes in large rolls not suitable for the average DYI project. You could contact them via their e-mail site and get some additional information. They also make sound control plywood but it is very expensive.

 

I used Homosote over 1/2 inch plywood and if I turn down the sound systems on my engines they run as quiet as a church mouse. I did use black plastic wire ties to fasten the track which really made a difference over screws and much easier than gluing.

Another Option: Celotex Soundstop.

Engineered to damp out sound, doesn't have a tar coat like quietbrace.

However, It is not Structural. You can screw track down to it but don't pick a sheet up by a corner, you will just get the corner.

I find it costs much less than homosote and it more widely available.

I get mine at the local lumber store or Home Depot. (whichever I'm closer to)

Additional note about noise damping:

A while back a member used actual sound measuring equipment to determine what worked and didn't.

Surprising thing he found:  Boxcars and such reverberate and broadcast the noise.

Put some foam in them and they are much quieter.

He used spray in stuff, messy.

I cut pillow foam blocks and stuffed them in. Works great and leaves the door area open so I can run with it open or put items in there.

 

Bottom Line: 

Your RR, Have FUN !!!

Originally Posted by Russell:

Another Option: Celotex Soundstop.

Engineered to damp out sound, doesn't have a tar coat like quietbrace.

However, It is not Structural. You can screw track down to it but don't pick a sheet up by a corner, you will just get the corner.

I find it costs much less than homosote and it more widely available.

I get mine at the local lumber store or Home Depot. (whichever I'm closer to)

Additional note about noise damping:

A while back a member used actual sound measuring equipment to determine what worked and didn't.

Surprising thing he found:  Boxcars and such reverberate and broadcast the noise.

Put some foam in them and they are much quieter.

He used spray in stuff, messy.

I cut pillow foam blocks and stuffed them in. Works great and leaves the door area open so I can run with it open or put items in there.

 

Bottom Line: 

Your RR, Have FUN !!!

I put some weight in an old sock, roll it up loose and put in the ends of boxcars or covered hoppers.

Originally Posted by Dewey Trogdon:

Use 4x8 Quietbrace, about $11.

 

Dewey is right. This is the stuff. It's effective at reducing sound, it's cheap and it's pretty easy to work with. Quietbrace is a brand name, there are several similar products all known under the general name of "sound insulating board" or just "sound board." Lowes carries it; the Home Depot near my house never heard of it. Unlike drywall, it is lightweight and soft. It's messy to cut and leaves a powdery residue when handled. I solve that problem by priming both sides of the board before cutting and installing it. Kilz water base, or any other latex primer, will be fine. HD or Lowes will tint the primer for you for no extra charge, if you like. You need to prime it in any case, because it's very porous and thirsty and if you just put paint on it, without priming first, you're going to spend a lot of unnecessary money on paint. You can cut sound board with a knife, but I prefer a saber saw with a very fine tooth blade. 

 

Homosote also makes a sound control product Homosote 440. Go to their web site and you can view a video and find out where you can purchase.  Part of the issue with some types of sound control is their are intended for impact sound like high heels on a tile floor. Other types are designed for different frequencies.

 

I think the basic homosote will work just fine.

 

One other thing to consider is to isolate the support legs of your layout so that the sound is not reflected off the floor if it is not carpeted.

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