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Entry Level Printer - Ender 3 Pro... and TPU. 

1) Heat to 220C - No other adjustments 

2) Moved Spool so that it feeds directly into Bowden Cable.

3) Upped Heat further (228C)

4)  Retraction Speed & Retraction Distance (OFF)... TPU retraction settings: None – 0

Tires - 01

Feels good in the hand, flexible, springs back.  Need to try a few more to get it dialed in... then get'em on the rails and see how they do.

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  • Tires - 01
Last edited by Dennis-LaRock

Wow, those look thick! To be fair the 3rd Rail tires are very different from Lionel's and MTH's. Narrower and shallower to be sure.

In any case, I probably have 10 hours on my K4 now and the TPU tires are hanging tough! Nice to see I started everyone thinking about making their own. There are some that are just unavailable now.

Wow, those look thick! To be fair the 3rd Rail tires are very different from Lionel's and MTH's. Narrower and shallower to be sure.

In any case, I probably have 10 hours on my K4 now and the TPU tires are hanging tough! Nice to see I started everyone thinking about making their own. There are some that are just unavailable now.

They are thick Norm... I'm only trying to get the process down now ...once that's done, I'll get the fitment honed in.  AND, I thank your neural neurons for the AHA moment and for sharing!

As far as feel goes, I am not able to sense any difference in friction/drag between the 85A and standard tires.  If there is any it's probably pretty negligible.

Bill,

Maybe resin would detail tread better... but, as just a straight traction tire I don't think there would be a significant difference.  Even my sub 200.00 printer (with two spools of PLA... including tax and shipping) is doing a very good job of printing what we are used to using/seeing as traction tires.  Yes, it took me four attempts to tweak the machine to a filament I'd never used before... but, that's not to big a deal.

It will probably take some time for folks to get a hundred or so hours of rail time on them before we really know how well they perform.  I'm going to stick a few into some gasoline, PB Blaster, oil, alcohol etc for a couple of days and see how they react to that.

Last edited by Dennis-LaRock

Traction tire treads were probably just a gimmick.

Don't agree. Thinking relatively, the width of an actual car tire that contacts the road is less than a shoe contact area (High School Driver's Ed.).

Car tires have treads for a number of reasons, water shedding, ice, etc. But mostly to provide traction. Running your car with minimun tread depth provides very little traction (Discount Tires Store salesguy)

Scaling that to a toy train traction tire, the relative contact area is about the same as a car. Treads on toy train tires would, it seems, provide better traction than tires without treads.

@AlanRail posted:

Traction tire treads were probably just a gimmick.

Don't agree. Thinking relatively, the width of an actual car tire that contacts the road is less than a shoe contact area (High School Driver's Ed.).

Car tires have treads for a number of reasons, water shedding, ice, etc. But mostly to provide traction. Running your car with minimun tread depth provides very little traction (Discount Tires Store salesguy)

Scaling that to a toy train traction tire, the relative contact area is about the same as a car. Treads on toy train tires would, it seems, provide better traction than tires without treads.

Only if the track was wet...

Regular tires have tread, unlike race car tires which do not have any tread at all. Regular tires are designed with tread to keep a car stable and safe in different road conditions. Race cars use tires without tread because smooth tires provide better traction in dry conditions.

If the ground is wet, however, drivers will suddenly find themselves needing the grooved tread that siphons water away from the tires. Otherwise, water will come between the tire and road surface, causing the driver to lose traction and hydroplane. The tread patterns of a tire are designed to displace water so that the tire and the road maintain contact. If you only drive on dry, flat ground, you will be fine with a smooth-surfaced tire. But since rainy, snowy days are inevitable in most parts of the country, tires with tread are the best option for safe driving.

https://burtbrothers.com/blog/...%20dry%20conditions.

Coming full circle back to Cost:

the cost of FormLabs flexible resin is $199 a liter; also need a clean new tray at $298; so total cost for materials is about $500 plus shipping.

16 tires take about 40ml is 0.04 liters ;  for a liter (1000 ml)  I can make about 400 tires.  My material cost per tire is $1.25 per tire.

On the Bay; Tires are listed for sale at $1 to $2 each usually sold in groups of 12 or 4.

Making tires may be convenient,  but for me . . . not real cost effective!

Unless I can show that the life-expectancy of a resin-based tire lasts way longer than a traditional rubber tire.

I have been printing tires with an old Anet A8 printer.  The only cost I have incurred is a clogged nozzle replacement and a roll of TPU for $10.00.  It took about 1 day of experimentation to get the printer and tire design right.  I can now print a lifetime supply of tires for pennies.  I am not sure how they might compare to flexible resin but it looks like it will work as a replacement for $1.00 on ebay. 

Marty

unobtainium.

My new favorite word!!!!

In fiction unobtainium is any hypothetical, fictional, or impossible material, but it can also mean a tangible but extremely rare, costly, or reasonably unobtainable material. Less commonly, it can refer to a device with desirable engineering properties for an application, but which are exceedingly difficult or impossible to achieve.

Last edited by Dennis-LaRock

I didn't want to run a loco unattended except for the MPC era U36b for testing... just finished up 24hrs with TPU tires about 12hrs without load and 12hrs with.  No difference in slip or pulling power and no signs of wear.   Further testing... Replacing sloppy/worn out tires in pairs when one or both tire(s) wear out on a driver.   Installed TPU sets on FM TM-2 and the Sharknose... will do the same for all locos over time and monitor.  We'll see how it goes.

Bored with doing taxes.  So, Costs Analysis of TPU vs Resin, not that it matters... but, 1/2 a kilo is about 500grams.  The diesel tires I printed weigh less than a gram each.  Lets call it a gram... so, 500 tires.  TPU costs including tax & shipping $12.03.  That's, 2.406... lets round up to 2.5 cents per tire.  I don't know how much electricity is consumed for the printing but using Alan's straight line Resin cost analysis... Resin seems to be about 50 times more expensive for printing tires (1.25 per tire).

I just use Tinkercad to make the .stls. Keep in mind you will probably want to measure the actual tire groove and dimension the TPU tire pretty closely to the groove's actual dimensions. You can shrink the ID a bit (0.5mm to 1mm) for a tight fit and adjust the OD for grab. The width will be pretty close. Here's a couple screen shots of the tires I made for my Y6b:

Y6b TireY6b Tire ID

Second grab shows the part 'blown apart' to display the ID. If you try to dimension the TPU tire using dimensions from a typical unmounted tire you will find very quickly that TPU has way different material properties and it's best to make it using groove measurements. Hope this helps and further explains the thought process behind this.

Now if you buy an FDM or resin printer just to make tires it's an expensive proposition until you can print 25-30 sets for yourself. I looked at it as a sort of bonus of already owning an FDM printer for my Kadee adapter and TMCC board mount prints. A halfway decent FDM printer can be had for under $300 now and it's basically at or below the cost of a decent benchtop tool (like a mini tablesaw, modeler's mill, etc.).

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  • Y6b Tire
  • Y6b Tire ID

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