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I'm having an issue with replacing plastic knuckles, the kind where the spring is a small plastic tang on the knuckle - p/n is 9050-56. Take a look at this video and tell me if you have encountered this problem and what solution you may have come up with. And sorry for the shaky hands, that's all me.

Obviously the knuckle is opening too far. I believe the reason is the portion of the knuckle that is supposed to "catch" on the inside of the coupler body, doesn't - it's too short (see picture, dimension "A")

IMG_5501_markup

My favorite parts supplier has been providing me with two types of these plastic knuckles over the years, same p/n, just made by two different folks. And over the years I have encountered this problem on at least half the couplers I'm repairing, and I'm tired of it.

First of all, I like all my couplers to work properly and smoothly, so for those of you who are thinking of suggesting "glue them shut" or similar, I thank you for your considerate thoughts, but I will not be doing that .

I welcome any and all other ideas, especially if you tell me that you've never had this problem, and have replaced hundreds of these knuckles, then I will be asking you who you buy them from. Thanks!

George

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Last edited by GeoPeg
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@ADCX Rob posted:

I have been replacing the very few that have broken with the metal 480-8 knuckle and 480-16 spring.

Thanks Rob - I think I've tried that in the past, but there was a clearance issue. I'll give it another go after breakfast.

Honestly, why did they ever move away from the metal knuckle and spring? When both are new, there was nothing that operated smoother!

George

Hardly new.  Lionel--and every other (train) manufacturer--has been doing that for over a hundred years.

I disagree. Products in the 30s, 40s, 50s, 60s, even 70s used to be made in America, and made to last, prior to the introduction of foreign imports, offshore manufacturing, and planned obsolescence. Such as cars, appliances, and germane to the issue, Lionel Trains. Now manufacturers cater to their stockholders and management, employees and customers are an afterthought. Thanks, Wall Street.

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Ste 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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