Hi Rich, I realize this is an old post but I’ve been thinking about posting my solution to the forum and I came across your question. I love these switch stands and have several on my O gauge layout. None of them rotated freely out of the package but the fix is straightforward:
1) Loosen the set screw and remove the lens assembly.
2) Remove the lamp and attached wires.
3) Carefully remove the spring clip.
4) Remove the cam/post from the base.
5) Using super fine sandpaper (e.g. 1000 grit) polish the post including where it meets the cam at the bottom. Using a small piece of the same sandpaper rolled small enough to fit in the base polish the inside of the base hole, the bottom of the base where it can contact the cam, and the top of the base where it is contacted by the spring clip. There will usually be some paint here that the clip can catch on. Finally clean up the spring clip with the same sandpaper to remove any edge flashing left over from the stamping process.
6) Apply some graphite (I used greasem from kadee but a pencil should work as well) to the cam post and reassemble the switch stand being very careful not to lose the spring clip. Ensure the spring clip is located correctly in its slot on the post.
7) The switch stand should now rotate effortlessly. When installed the throw wire has a dogleg where it connects to the cam. This dogleg is crucial in that it provides the moment arm necessary to rotate the cam the full 90 degrees. If you find the stand still hangs up at either end of the throw, increase the angle of the dogleg slightly ensuring the throw wire is not rubbing against the adjacent tie. If it is, consider undercutting the tie to make more room for the throw wire.
8) I had great success using the supplied throw wires but I re-bent them to work better with my Atlas switches. I also made some of my own. After doing all this my switches and switch stands operate perfectly. I’ve included a couple of examples both opposite and on the same side of the switch machine for those with Atlas switches. I also have these on my switches running with z-stuff machines.
Lots of work left to do on this layout but after a couple of years sitting on the shelf these are in and well worth the effort.