For the past several weeks, I have been fabricating replacement window sashes and frames for our lokie in Ashley PA. After a few years of waiting, we finally got a roof over the lokie. I was asked to take over the project that had stalled. I was given pieces of only two of the eight windows, Two forward, two rearward, and a set of two on each side, consisting of a stationary and operable sash held in place with track and trim components.
I removed the remaining original components to use as templates for the replacements. I saved about 80% of the nuts bolts and some of the washers, and cleaned and dressed them for re-use. I am searching a source, hopefully locally, to acquire the remaining square head nuts and bolts.
The sashes are one inch ceder, and the surrounds and other interior trim pieces are 1 1/4" composite decking milled to the required thicknesses. To date, the project cost is less than $250.00. The composite decking was no charge, as it was unsellable due to defects. I was able to get more than enough usable material for what I needed for the project.
The first series of pics are of the larger operable sashes.