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@gunrunnerjohn  John, or anyone else that wants to answer.

Does a Marx 666 Engine draw too much current for the AC Commander?

I installed MF-R160 (PPTC 30V 1.6A-HD 40A MAX) on A and U connections from the transformer to the Hot (A) and Common (U) connections on the AC Commander.   I soldered the nonpolar 1 uf 50 volt capacitors across Brush1 to AC Common, and brush 2 to AC Common, on the bottom side of the AC Commander PCB.  Wired the AC motor as described in the AC Commander manual.  I removed the reverse unit, connected one side of the coil to the frame of the engine, the other side of the coil to the Field connection from the ERR AC Commander PCB.  Removed the screw connecting the lower brush to the frame of the engine, connected to Brush1 on the ERR AC Commander PCB.  Connected the upper brush to Brush2 on the AC Commander PCB.

The engine runs but only for maybe 2 minutes, and the PTC connected to A from the transformer is hot, opening the connection to the ERR AC Commander.   This same setup works great (Runs for hours) with a Lionel engine built in the 70's (for example a Blue Streak Freight 6-1385).   

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  • Lionel Blue_Streak_Freight_6-1385
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Given that's a 3.2A trip PTC, that motor is probably drawing quite a lot of power.  I'd first do some maintenance, clean the brushes and commutator and lube everything and see if that helps. I'd want to measure the current going to the track and not guess at what's happening here.

I strongly suggest you consider picking up a clamp-on meter if you're going to be doing stuff like this, a great one I use is the BSIDE DC Clamp Meter 6000.  It is a very useful tool and not that expensive, I did a quick review of it here: Clamp-On Meter That Measures DC Current

The feature I was impressed with, besides the very decent accuracy, was it's ability to measure DC current using the clamp-on without breaking the wire.  This is a VERY unusual capability in an inexpensive clamp-on.

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  • mceclip0

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