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I used pink sheathing styrofoam to "box" my curved tunnel.  I cut a single large piece of styrofoam for the roof in the desired curvature.  I then cut smaller vertical pieces to the desired height and hot glued them to the roof.  Once done with that, I crumpled brown kraft paper (grocery bag paper), misted it with black and brown paint and hot glued it to the inside of the "box".  

 

Make certain the width of your roof and "box" matches up well with your tunnel portals.

 

Curt

I posted this a couple of times but the best and simplest way to line a tunnel is with "blackwrap". It's used in the TV and Movie business. It's about ten times the thickness of aluminum foil and can be crumpled very easy. It's flat back so all you have to do is touch it up with gray primer after you crumple it up. Easy to glue and looks like rock. 24 inch by 25 ft. is only $22.95 at Filmtools. It also comes in 36 inch width. Google Filmtools and look under "grip" as in lighting grip and type in blackwrap. Easy and looks good. I've used it for years in business and layouts. Don

9dbd06f3b6494d253995ca66531333fd

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John,

It isn't necessary to line your whole tunnel, especially if it is quite long, unless you plan to run a camera through there like many do when making a video.  I did line mine quite simply with black construction paper. The tunnel is curved so for a base I bent the blue half inch foam around the inside and used a hot glue gun to hold it in position on the table. Then I glued the black construction paper to that.  Simple.

.....

Dennis

Thanks Andy but I did.  I spent 135.00 on the stuff from Alumilite and it was a disaster.  Very messy, smelly, unpredictable, expensive and impossible to use material.  I am throwing it all out and eating the loss.  I could not, for the life of me, see spending the time, money and aggravation doing it this way.

Thanks though Andy, in my hands it was a major disaster.

John,

I used polyurethane foam and fiberglass screen to create my tunnel liner in a tunnel that was already in place.  It was a fun project that I thought turned out pretty good.  For more info on the process I used check out my blog on my website Bo's Trains at http://www.bostrains.com.  Bo   

 

Before

Tunnel Liner Project 9-9-12 006

 

After

Tunnel Project 2 9-14-12 024

 

Please visit my website Bo's Trains at http://www.bostrains.com

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