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Good afternoon all,



I completed a Proto 3 conversion to an existing 2 rail MTH Allegheny several months back.  Install went great.. piece of cake.  Locomotive ran fine for a while and during a Christmas "show" in my basement, the Allegheny derailed on a switch and I immediately shut the DCS down.  When I went to start back up, everything powered up on-line including the other engines, but I could not get my Allegheny to move.  The amperage on the Z4000 went from about 2.5 amps and slowly went up to around 10 amps or so, so I quickly shut it down again.  I removed my loco and put it on my test track.  Everything powers up fine- no DCS issues at all.  That all changes when I go Forward or Reverse.  Same thing... amperage draw goes through the roof.  I bench tested the motor and turns very well and freely.  No binding with any of the drive rods whatsoever.  When I spin the long drive shaft, you can hear the chuffs, indicating the DCS is "seeing" the tach reader.  All other functions of DCS operate as advertised. 



I'm at a loss and turning you the pros on the forum.  I don't want to try to put a new DCS board in it until I can prove that it's the board somehow.



Thank you all in advance.  Hope everyone had a Merry Christmas and Happy New Year!



R/



Rick Stoffregen

Original Post

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I’m not a pro or expert by any meaning of the word, but since its related to movement, I would check for binding in the drive train.  Maybe something got arc welded when it derailed?

Barring that, it sounds like maybe the output drivers on the motor controller part of the board may have cooked themselves.

Hopefully others will have some more ideas for you if it’s not the drive train binding.

@AGHRMatt posted:

Check to see if you got something caught in the mechanism like a metal sliver or of you have a bent wiper. Sometimes, those items are situated such that when the unit moves it shorts. Had something like that happen with one of my diesels.

I’d agree with you on this one Matt,….I’d be looking for something stupid or silly happening before I went cussing’ the electronics…..

Pat

Just a thought, unplug the motor and then test it with a DC supply.  If the motor or drive train has a problem, that could cause what you're seeing.  You mentioned testing the motor, just don't know if you ran the motor and drivetrain on your bench test.

Sadly, I'm in the cooked electronics side of the camp, but I could be wrong.  It sounds like when you crack the throttle the board is ramping up the motor drive and something is shorted and causing the issue.

Thanks to all- when I bench test the loco I can run the motor while it’s connected to the drive train.  Everything works perfectly. I will continue to look for something else- but I’m guessing something happened to short out the board.  It’s bizarre though…. Every single function works perfectly on the dcs board….

and yes, I do have a fuse between the dcs tiu and the track… boy I sure love electronics!  Make it all just DC again!

Side note and question…  I know most 2 rail O scale guys go the DCC route… I chose to stay with DCS due to it’s simplicity.  It’s easy to use and I love the speed matching and building a consist is easy.   Are there other 2 railers that enjoy using DCS over DCC?



thanks again!

Great work gunrunner!  I wonder if I could order a new fet?  I will take a look at that part to look for any discoloration or something indicative of a failed component?  

I appreciate all of the help this group offers… you guys are incredible resources….

I’d second what John recommends,….George repairs all of my DCS boards,….he’s incredible with that stuff!…

Pat

Update…. I found the culprit!  After much trial and error, I found one of the brake shoes was bent and touching the wheels causing an intermittent short.  I swapped the DCS board out and it runs great!  Guessing it did fry the fet board for the motor driver, so GGG, I’m going to contact you to send it to you for repair if you can!



thanks all!

Hello Hudson5432... I am assuming you are running DCS in 2 rail O?  I know most of the 2 rail purists insist on DCC, but I find it much harder to work with than DCS.  The other cool thing about DCS is the speed control.  I don't have to "speed match" in DCS as you do with DCC.  This is especially nice when I'm running trains for a crowd during the last Christmas party at our house.  I had about 5 consists running and I just set matching speeds and away they go and I don't really worry about collisions!  ( I do keep an eye on them and adjust speed if needed however!)



Have a great day!

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