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I own an MTH 20-3017-1 C&O Allegheny 2-6-6-6 locomotive with the original ProtoSounds. It has a quirk. Infrequently when reversing from forward to reverse, tjhe sound volume suddenly drops. It has a BCR (not a battery). I opened it up more than once but cannot see or feel a loose connection. I have found this holiday that when it happens, if i tap the tender the sound volume is immediately restored. So far I have only had this happen when reversing the locomotive. Never while just running. Any ideas what i may be overlooking?

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Thank you for taking the time to reply. I cannot make it drop volume by tapping it only restore original volume with a tap. I would think a mechanical problem like a volume poty would misbehave both ways and for the life of me I cannot think of a reason it would do this only when the locomotive goes into reverse. Speaker is fine.



Thank you again. Still looking for the definitive answer.

Is the speaker over a truck attaching screw.  I really can see no reason why reverse only would do this.  But if the screw to hold truck down is under speaker and comes loose it can touch cone and restrict vibration. 

Check that, check solder joint to speaker and 2 pin fully connected to board.  Cycle volume pot and make sure three pin fully connected to board.  G

I wanted to thank everyone for their help. It seems to be the volume pot. It is not a dead spot at a particular volume, it was not a loose external wire. It seems to be something inside the volume pot. When it finally began to misbehave, tapping the volume pot itself restored the volume but not always. Volume pot to be replaced.  Sold it to someone who already had the smoke unit board and wants to do the repairs himself. Happy 2024 to all of you.

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