Got a picture? (start typing and you'll see an attachment tool & paperclip at the lower right of the box, in blue. After finding pic, check the box "insert large size" that appears AFTER "processing & success" is done. Then hit finish, then type again (if any), then finish by hitting post.)
"Special" tracks don't always play well between brands, or even within them. Lionel on Lionel has issues at times too, usually pickup placement in certain turnouts. Prewar "Fat wheels" are another compatibility issue with special tracks. Marx prewar electric turnouts seem the most universal Ive used if/when you start thinking about those. (they kinda need 4-5 extra track pins strategically added for a mod. Real simple, insert & squeeze
Marx pickups were long flat ones that wouldn't "drop" into gaps. You likely nailed your issue. The pickup drops and snags in the wide gap. Why wide...
With old "fat drivers" the wheel's gear is as large a diameter as the flange, making gear wheels wider than those on the other side of the loco; so the flangeway gap for the cross traffic, may simply be too wide ... ? 📸 ?
So... first solution is just remove the front pickup totally. That will prevent "pole vaulting". But the rear pickup alone may, or may not, provide enough contact through turnouts or even the 90°. Some extra speed might solve that ...?
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I think you might be able to limit the drop distance if you could fabricate a stiff strip/leaf to add into the spring slot, and it's (long) exposed end sitting under the pickup. A longer strips end sticking out limits the drop more. I've done this with a small modern Erector set strip on a slip in roller, but because that plastic at the pickups hole had melted from being run hard and heavy as possible for many hours. A little weight goes a long way.
To remove it, poke/ press the brass backing/contact spring I'm expecting and it can be fished out. (Im pretty sure that that those shoes can be replaced with a roller; same exact slip fit for both I think.)
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Adding weight might be needed (especially if it is a plastic 90 with a spring loaded piece between rails like the plastic turnouts have) Adding some weight anyhow, will imrove any wheelslip for pulling more cars... fishing sinkers (lead concern?) or better IMO are peel & stick automotive tire balance weights (harbor freight/tire shops) Add it as low as possible, but high up mounting of weight usually beats none. Don't forget front to rear balance may be a factor too.
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Modifications to the 90° might be another solution. A strip (4) of plastic, tapered to a long triangle, laid in the slots, peaks centered to the center rails.
The taper guides the wheel flanges rather than being something the flange can crash into head-on, causing a climb. The peak of the triangle closes the gap more to catch the pickup higher.
You will need to leave a gap between the peak and center rail for the 90° traffic's flanges to pass, so you basically have to make a frame-like"filler" around that center square, but also leave enough flange gap. Good guide rails at the (4) entrances/exits and that taper might not even matter.
Doit temporary at first. These wont be as prone to "upset" as you might think. Use two sided tape, regular tape, a small dot of caulk or something else temporary until you are confident in shape, placement, and function. Then gel super glue or 5 min JB Weld, etc. to glue it permanently. A Dremel tool and reenforced cut off wheel can easily grind it off even years later too
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*I have a prewar Saki with the same issue. It's center "diamond"/"guideils thingy is round, so an O ring works to fill the gap. I'm not sure if that will work for you though.. (picture? even a "borrowed one" from online )
I love it becase if I can run tiny dia K-line rollers, then simpls pull the ring off the center of the 90° and it can run fat wheel trains.
"O-27 ". O gauge 27 inch (outer diameter of a circle of it, other tracks may measure on center rail to center rail dia. vs OD. If in doubt ask).. but 0-27 works too. I think Lionel used both... in old metal typesetting, you might run out of O or need the fraction of an inch for line justification. Context wins there if it is understood without thought Searching online, use both.
Don't pay top dollar for a 90° IMO. The shipping might be more . There are simply thousands unused Lionel 90° out there.
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