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My pre war 1666 stopped running the other day so I took it apart to see that the barrel in the e-unit came out of the slots and had broken an end off.  I replaced the barrel and the eunit appears to cycle properly.  While apart I cleaned the brushes etc and lubed it. Now it just sits and buzzes.  All the wires are connected and as I said the eunit seems to cycle properly.  What am I doing wrong and what do I look for next?  Any help is appreciated.  Thanks

 

Bruce

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Check the drum carefully.

I recently ran across a defective replacement drum. There should be a shoulder around the nib on each end. On this one, the shoulder was missing, which allowed the copper ring to touch the e-unit frame.

For that matter, almost any conductor touching the frame would prevent the engine from running.

 

Another occasional problem is plastic flash covering the contact surface of the drum.

I would say that you bent one of the fingers so it is not in contact with the drum,  very easy to do and very difficult to get them bent back into the proper shape.  You may have also gotten lube on the brushes.  The book tells you to be careful of that.  Clean the brushes again and make sure no oil or lube is on the stator or the brushes.  

 

If the drum is cocked and the copper ring on the edge contacts the frame of the E unit it will short and not 'buzz' so I believe you may just have oil on the brushes. Hopefully it is not bent finger contacts on the e unit. 




quote:
If the drum is cocked and the copper ring on the edge contacts the frame of the E unit it will short and not 'buzz'




 

That is true if the hot copper ring touches the e-unit frame. If the other copper ring touches the frame, the motor may buzz because the armature will have current flowing through it, but the field coil will be bypassed (on most engines).

Originally Posted by pennsydave:

I would say that you bent one of the fingers so it is not in contact with the drum,  very easy to do and very difficult to get them bent back into the proper shape...

Or to see after the "repair". 

 

I betting on this - especially since you did not remove any wires to do the drum job.  It's a tough enough job for the casual repairman even with the e-unit on the bench completely separated from the chassis.

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