Originally Posted by britrailer:
Expensive lesson!
I installed the PS2 upgrade kit.
The good news is that my photo-reduced tach strip works well - I copied it onto an Avery self-adhesive label, trimmed it to size and then applied it to the 20.9mm flywheel.
The bad news is that, despite all the PS2 upgrade package warnings, a "whisker" of yellow speaker wire touched the speaker frame without me seeing it. When I applied power to load the sound file, there was a continuous "clacking" sound and, before I could kill the power, a puff of smoke from the bottom of the PS2.
I continued with the download and everything but the sound works great!
Thanks to you all for your help and advice.
Wanted to close the loop on this one since it was quite interesting. The audio amp failure occurred during the actual download of the sound file. When I got the board the processor was shorted and the audio amp burned. I removed the audio amp and tested the board, short was cleared and the board started up and functioned properly less sounds.
Replaced audio amp and tested. Had normal startup sounds and idle sounds. When I used the whistle button I got a distorted cracking sound. Almost like the board was shorting. Same with bell, also bad chuff sound if motor engaged. Fired the couplers and sounds were normal. Shut it down and replaced the audio amp again. Same symptoms. After conferring with owner, and rereading the post I realized the failure occurred during an actual download. It is interesting that the download completed.
So I reloaded the sound file. Got through all 10 segments and than it failed the final test which is the Feature Reset. Wouldn't not pass a reentry. So I closed the file. Tested the board and now it was totally non responsive. No lights or sounds.
Tried a second reload and it would not initialize said no memory detected. Hit reentry and it cleared the fault an loaded. Completed successfully and started up with sounds at the end of the load.
Now the real test, pressed the whistle button and low an behold it worked, bell also. Everything normal. Clearly some level of file corruption occurred but passed the owners initial load and was working fine except for sounds.
This was my first experience with a corrupted sound file, in this case it occurred with a hardware fault on the board during the load. I guess the check sums don't catch everything, and I am surprised it passed for the owner. Not sure why it didn't load the first time for me. Never had that before. At least the story ends well, I get paid, and the owner gets a fully functional board. :-) G