I pulled out my MTH 44-ton locomotive to check again on the DSS, and HORRORS! As soon as it got track power it took off that top speed with no lights or sound! RATS, that's a shorted motor lead or a board failure!
With fingers crossed, I pulled the shell. That it itself is a PITA, but without the shell it ran normally??? At least it's nothing fatal. I wrapped all the wires and pulled them out of the way of the shell, my top suspect. I also covered the motor connections with Kapton tape as where is zero clearance to the shell for those. I gingerly put it all back together again, and it runs! I was sure I was in for a nasty surprise when I first powered it up.
It actually makes it across my DSS switches as long as it's moving at 10 MPH or faster, but slow speed it drops dead on them. However, today it was making it over the two curved switches on the mainline without difficulty. I even drove it into my new yard and picked up a string of tank cars and ran them around a few times. I attribute some of it's new found reliability to treating the axles with Deoxit-D5 to see if I could improve conductivity, apparently it helped. Maybe it can occasionally come off the shelf after all.
One of the great things about this little engine is the super sound, I do really love the sound and it's more than sufficient volume for a little engine.