I found a young man who is building nice 3D models of PRR engines and freight cars, he sold me a copy of his model and I've printed it in ... Standard Gauge! See photo of the rough print, still needs to be sanded and cleaned up, but definately captures the look and dimensions of the engine. Sized so that Lionel steam wheels will look right, overall length of the boiler is about 20 inches (I'm working on him to model the high side tender!) Got some help coming on the steam cylinders, and will need a model of the Delta trailing truck.)
Might figure out how to cast in metal, probably means another print and model of the core inside
Jim Waterman