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PLCProf posted:

I didn't realize that real railroads used "sectional track" techniques. I would have expected the switch to be assembled on-site. Ditto for the removal of the old one.

That takes up WAY TOO MUCH time, especially when there are trains waiting. By using pre-built turnouts, all the insulated joints and signal bonding straps/connections are all made in advance and fully tested. Plus, all the guard rails, points, and the frog is fully in gauge and tested in advance. Terrific time savings.

Actually a very simple process. All it takes is planning and good measurements. I have been in charge of over 100 switch installs/replacements. Each one is a little different and a logistics plays a big part. Not that many men doing the job, mainly signal folks and track guys. Good equipment is a must. The excavators can easily move the track around before ballast is put on it. That is a must to help the tamper out lining the switch, as is a good grade. Best time ever changing a #16 with out for us was 4 1/2 hours from last train, to tamper cleared up, and running trains with signals.

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