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Having issue with speed control on older 5 volt ps2 engine, board is fine on test fixture but fails in engine.  Have ruled out all wiring through continuity testing, etc..  Only anomaly is 10k resistor on tach reader line from board.  Is resistor necessary, engine is 30-1247-1 steamer.  Any help appreciated.

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Speed control, continuity presents from board to reader, but engine has no speed control or chuff.  It also will run slowly upon start up without advancing thumbwheel.  We have tried 4 or 5 different readers.  No joy.  Board tests fully functional on fixture.  Not sure why an inline 10k resistor is present on tach wire from connector to tender harness.

Did continuity testing of the 3 wires to the tach reader go all the way from the board's 7-pin power connector to the contacts on the tach reader board?

Did you additionally confirm no shorts between adjacent wires?  In other words you tested continuity from A-A, B-B, C-C.  But did you also confirm NO shorts between A-B, B-C, C-A.

I don't have that test fixture or service notes that MTH apparently provides to Authorized Techs but what I'd do next is measure the voltages at both ends.   IIRC, one contact is a fixed reference voltage.  Then measure this relative to the LED transmit voltage which should be stable at just over 1V DC.  Then measure the sensor receive DC voltage which should wiggle up and down by 1/2V (or so) as you manually rotate the flywheel.  

 

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