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I have a trouble shooting question that may or not be a potential problem on a layout that is 60' long by 15' wide with two to four parallel main tracks.  The 60' length portion has been divided into 4 sidings coming from two main line parallel tracks.  The other 60 length, on the other side of the layout, has one parallel track coming off one of the two parallel mainline tracks.  That single track leads into a staging area of 4 parallel tracks each about 45' long with a center rail cut in the middle of each track length.  That allows two trains per track and 8 trains for the storage area. All sidings and parallel tracks are toggled, so their voltage/amperage and DCS or TMCC ops are not compromised.  The original wiring was set up so that one Z4000 and one TIU #5, with toggles off in the right places, could support all DCS and TMCC ops.  I used the center of the layout to divide the layout lengthwise into two power districts, as I often only had one train on the mainline or storage track that needed to be shut off and length wise seemed a suitable choice.  However, after getting four 3rd Rail E-7's with two of each paired in a TMCC lash-up, a power shortage was created.  I added a second #5 TIU and a second Z4000.  I then split the layout lengthwise and one Z4000 and a TIU along with a second Z4000 and TIU, could very satisfactorily handle all TMCC and DCS requirement.  A third Z4000 is then connected to the 60' X 15' loop, to another second level loop that is 70' by only 6' wide, running along a wall.

 

This third Z4000 is connected to another TIU #5 and the power is split into 8 different power blocks each being about 30' long for a total of 8 blocks.  I divided the 8 blocks between both throttles of the Z4000 so that 4 blocks were 4 consecutive sections of A, B, C, C and then the other throttle handling blocks D, E, F and G.  

 

I run all trains with the cabooses converted so that their rollers do not contact the center rail.  That reduces my power consumption "foot print" to the length of each pair of lash-up engines only, rather than the entire length of the train.  Yea, I know I don't have a light in the caboose that's operational however; that's not a problem for me.  

 

About a month ago, the new Z4000 on the main loop started to exhibit failures.  Sometimes I could get the 19 volts, however; the right throttle had to be all the way back in it's possible rearward rotation.  Other times, I couldn't get any voltage output.  With the interchanging of wires and outputs I determined it was a right throttle problem and not a track or load on the track problem.  I finally had to remove the Z4000 and ship it to an authorized dealer to replace the potentiometer  controlling the right throttle internal voltage output.  

 

I added another Z4000 in it's place by powering one TIU, on another part of the layout independent of this loop, by installing four 180 Watt Bricks. That gave me a method to still have two Z4000's to support the 3rd Rail engine lash-ups.  

 

Yesterday, I was staging five DCS trains and 4 TMCC trains to run on a designated loop that would allow me to have 4 TMCC trains on one loop and 5 on a parallel DCS loop so that spacing was easier to maintain without the TMCC "non Legacy" engines and their jerky starts and stops, mixed with the DCS trains. I can run up the DCS trains to X MPH and maintain each train without a of fuss.  In order to accomplish the required "start"  staging, I had to have each DCS train on it's designated loop only about 12 inches apart.  This would only be their profile spacing until I pulled one train out, after another, and traveled to the second elevated portion of the layout giving me a comfortable spacing as the session continued. The dispatching of each train from it's 12 inch spacing, would not be a part of the operating session.  It was just a method of getting everything lined up and then pulled out to get it eventual 20' spacing.  As soon as that spacing was achieved, I'd start each train and go from there.  As I got all trains squeezed in, I obviously was disregarding center rail cuts/ power blocks and which Z4000 controlled which train on the lower loop.  This allowed each train to jump the normal footprint of a specific power block with any other powered block.  I only had two or trains idling at one time as I squeezed everything up.  After everything was staged for the DCS trains, I brought the 4 TMCC trains to their correct location, however, they were kept at normal 20' spacing at a minimum.  All trains, TMCC and DCS use the same loop at the same time, drawing from the three Z4000's and three TIU #5's.  The four staging tracks that can handle 8 trains, were all toggled off.

 

After shutting everything down and turning everything off, after a break, I powered up the first Z4000 to 19V and then turned on the second Z4000 also, that powers the lower 60' by 15' lower loop.  I then powered up the third Z4000 for the upper connected loop. I had been playing with the intermixing of trains for several weeks and watching the volts and amps on each of the 3, Z4000's, I never came close to anything over 5 amps or a power voltage draw down below 17 volts from the paired 3rd Rail engines.  I had three of the parallel loops toggled "on" although some of their tracks were not being used during the previous operations to determine if I had adequate power for any session and I still did not have power consumption problems.  However, as I powered up the second Z4000 for it's required voltage, one throttle would not go above 1.5 volts?  With a little panic coming on, thinking that my split of power zones on the lower loop may have been a cause of the first Z4000 throttle to fail, I shut everything down including TIUs and then toggled off all the tracks that I wasn't  going to use during the session.  I then powered up the two Z4000's and no matter how many times I tried to replicate the throttle, not producing more than 1.5 volts, I couldn't get it to fail again.  I then turned the toggles back to "on" for the unused sections and still could not replicate the problem. The 8 train staging sections were never toggled on for ops or testing after this event.

 

After a "lengthy history" of the layout configuration, in order for you understand what I was doing and trying to accomplish without having to ask me a lot of questions, "my question" is one of Z4000 operation when working with other Z4000's on the same loop of tracks.  As each train begins it's operations, for a session, each train is quickly overlapping one power block to another and sometimes occupies the same power block of another train at the same time, and it doesn't draw down from one Z4000 to another.  However, with this constant block jumping from one Z4000 to another and right throttle and left throttle intermixing different engine voltage and amperage loads, as the session continues, is it possible to send feedback to one of the Z4000's to cause internal damage and one throttle side failure? I would think that a internal Z4000 diode would prevent that.  So, before I start rewiring my lower loop so that each entire parallel loop is controlled by one Z4000 with a left and right dedicated throttle and the other parallel loop controlled by another Z4000, with a dedicated left and right throttle, rather than the present division of half of the two mains separated in the middle of the layout, as I have it now, I thought this would be a prudent question.  It would seem to me, that after the session started, the sharing of power blocks by the two trains at the same time would eventually occur anyway with the subsequent sharing between Z4000's and throttles would occur at random interval anyway without being able to prevent it.

 

Does it make any difference in the way I've divided the layout using the center, rather than by

powering each loop by a dedicated single Z4000/TIU?  Each loop has two areas that allows a train to travel from one loop to another, separated with a center rail cut

 

Thanks for you patience in reading this.

 

Mokemike

lineswest@hotmail.com

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Basically your question is that when the engine pickup rollers parallel 2 or more Z4000 transformers with their pickup rollers,can the Z4000 be damaged? The answer is maybe. Without seeing a schematic of the z4000 and the methods of how the outputs are done,it can not be answered for sure and schematics I assume are proprietary. Some engineer familiar with them may be able to answer your question.

 

Postwar type transformers can definitely be damaged this way. Transformers with Triac,transistor, etc  type output may or may not be protected from back flow. A question maybe for Dale Manquen or one of the EEs on the Forum,way over my pay grade.

 

Even if properly phased,paralleling transformers especially via pickup rollers is not a good idea IMO.  With a relay and transition block setup this can be completely avoided. Installing opposing diodes in the caboose, 1 from each roller, will avoid the rollers from jumping the blocks via the connecting wire. No need to remove the rollers as long as the tangent of the roller itself does not jump the center rail gap. If the gap is sufficient and a plastic pin is in place this should not happen.

 

I run conventional and use relays to avoid roller jumping in stop blocks.

 

Dale H

Dale, thanks for your reply.  The way I "deactivate" the caboose rollers on both Lionel and MTH caboose style roller pick-ups is to push the roller all the way up so that the 

roller spring is fully compressed with in the roller upper housing.  Then, while holding it compressed, I inject a very small amount of the lower temperature hot glue.  After the hot glue has hardened in around 45 seconds, I release the roller and it can no longer re-extend.  Undoing the hot glue is very easy, as the lower temp does't have any structural properties, is by installing a small flat tip screw driver and pushing it into the glue and turning the screw driver.  The bond of the hot glue fails very easy.  No wires to remove or rollers to remove or light bulb to gain access to either.

 

You lost me with the relay and transition block information as I have never read about that process.  My problem is that often times the engine rollers from two different engine lash-ups are on the same block as the same time, from two different  Z4000's.  Although each block is about 30' long, I don't always maintain a 30' spacing between the trains.  

 

Today, I'll re-wire the 60' by 15' portion of the layout by having the outer loop and all of it's siding on one Z4000 and the inner loop and all of it's sidings on another loop.

This wasn't a problem when I first wired that portion of the layout as there was only one Z4000.  However, when I added the second Z4000 that was required for the 3rd Rail TMCC engines, I had to have more power and I just didn't think of the potential problem or I would have rewired it then as the addition of the second Z4000 required a completely new wiring schematic and moving some wire pick-ups to balance the load evenly between two Z4000's.

 

It won't take that long as each wire pick-up averages slightly less than 25' per section of track.  So there's not that many pick-ups.  The only new requirement is to run longer runs from their present location back to each TIU #5 that are about 50' apart and each TIU will then have new power blocks with one TIU for the inner loop and one TIU for the outer loop.

 

I know that some of this troubleshooting problem is sometimes hypothetical, however; you might show this to Dave Hikel.  He came down from Seattle to my Sacramento layout and really got me started on the DCS and TMCC knowledge base and wiring. He is an electrical engineer and since he's done very large layout's from scratch, his electrical "genius" often surpasses what I wouldn't even think about.  

 

Thanks for your informative and helpful reply.

 

Mokemike

lineswest@hotmail.com

Hello Mike

 

As I mentioned before I run conventional. I am not that familiar with TIUs and the like.  Regardless,if I read your post right the problem boils down to separating a loop into blocks and powering sections with separate transformers. Pickup rollers bridge the block and put 2 or more transformers in parallel. IMO not a good idea,especially connecting them with a thin wire which connects the pickup rollers. I know this only happens when the planets all line up but it can  happen. So if we are going to do it , I would simply parallel them full time and use appropriate wring. 2, Z4000 in parallel could combine and put 20 amps on the track.  3, could put 30 amps potential on a track. In a derailment short you would have a mini arc welder. Not knowing the design it is possible one transformer could feed back into the other,especially PW type. I know people will tell you they do this and have not had problems but it is still not good practice IMO.

 

Depending on the layout size and configuration,it may be possible to avoid it using relays and setting up a transition block between 2 transformers. The relays would be powered either by an outside insulated rail. Described here for activating accessories but the contacts can also distribute track power. Described in these 2 links.

 

www.jcstudiosinc.com/BlogShowT...=410&categoryId=

 

www.jcstudiosinc.com/BlogShowT...=612&categoryId=

 

Note in the second link,describing running 2 trains on a track conventional,roller jumping is eliminated using a second set of relay contacts. This reduces stopping distance and even allows for a soft stop circuit if desired. I know you run command so I will  get to that

 

You could set up a transition block,an insulated center rail which is as long as the longest train run between 2 power districts or blocks. On each side before it and after it  2 adjacent outside insulated rails are constructed. They need to be only a track section long to work 2 relays DPDT at least 10 amp contacts. The coil circuit of one relay (Call it relay 1) is wired from its outside insulated rail through one of its own NO contacts (a latching circuit) and through the NC contacts of the opposite relay. The second relay (relay 2) is wired right off its insulated outside rail.

 

So a train traveling left to right would latch relay 1 then travel the transition block. When it reaches the other side,relay 2 would unlatch relay 1.  A train traveling right to left would unlatch relay 1 on approach and latch it when it reached the other side. So relay 1 latches itself when a train is on the insulated rail and relay 2 breaks the latch of relay 1 when a train is on its insulated rail.

 

Using an unused set of contacts of either relay the common contact would go to the center rail (of the transition block). Transformer 1 would and transformer 2 would go to the NC  and NO contacts of the relay. So as the train enters and leaves the transition block the power is switched from one transformer to the other. Since the transition block is longer than the train there is no roller jumping and the system is bi directional. The contacts of the relay assure the transition block is only powered by 1 of 2 transformers but not both.

 

Of course you would have to keep the trains manually separated so as one train clears the block before another one approaches. A more complicated relay system could be used to eliminate the need for operator attention if desired.

 

Depending on layout size and configuration this system may or may not be practical.

 

Dale H

 

Dale, thanks so much for your supplemental information and assistance.  Yesterday I nearly finished a new wiring schematic so that the outer loop is on one Z4000 and the inner loop and storage tracks are on a second Z4000.  Changing the outer loop involves only 6 pickup points and running the wire from the current TIU output to the other TIU output.  The inner loop involves more changes as it has all the storage tracks, although I only have to change the pickups on 1/2 of each storage track as the other half is already on the right Z4000.   Changing the wiring will preclude the requirement to install relays and also allow a more reliable system without the relays installed and hoping they are always working correctly.  Also, thanks for the confirmation that the present wiring is incorrect and could lead to the problem I've already encountered on one Z4000 and a momentary incident on the replacement Z4000, that I hope I've caught in time.  Thanks again.  Mokemike

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