As I mentioned in my 5/28 post above, I was able to get the traction tires onto the two wheels of this engine using the 'paper clip' technique GHD came up with.
But, I also wanted to try an alternate approach, which I mentioned.....grinding off the two sideframe stakes to the motor plate, and then using a couple machine screws to re-fasten. I should think this would make it a lot easier for subsequent changes of tires...somewhat of a certainty from age and operation for any toy destined to be enjoyed by future generations, eh what?!
Rather than use a derelict similar engine truck, I decided to use the same truck I had just replaced the tires on. The hardest part of the job was finding a local source for the screws I deemed appropriate. With those in hand, the following conversion took all of 30 minutes to do. And, it works great!!
Here's the photos/description of what was done....
The two stakes we need to relieve are the square ones above the simulated brake cylinders. In the center of the picture is a black plastic riser/spacer that is staked/attached to the truck sideframe. Perhaps Lionel's intent was that this part and it's smaller round stake were to have also been attached to the motor plate, but that wasn't the case for this sample, anyway.
After some careful filing of the two square stake heads, and some 'encouragement' with a couple subsequent light taps of a hammer on a blunt nail at each stake, the sideframe came free. I then continued to file the two square stakes and the small round stake holding the plastic riser/spacer, but just enough to get them smooth and flat...yet low enough to have a remaining height less than the thickness of the sheet metal motor plate. This is important, because we will want the screw to seat firmly to the motor plate, not the top of the stake pads...the latter resulting in a loose, wobbly sideframe. It's not hard to judge....basically once any witness of Lionel's stake tool has been filed away, you've probably filed the pads low enough. A couple more file strokes for good measure and you're done.
BTW, the sideframe stake pads and the mating square holes in the motor plate are a very close fit. (Good job, Lionel!) Therefore, I suggest lightly filing the burrs off from the edges of both...stake pads and motor plate holes...to make it easier to re-position the sideframe for screw attachment.
Here's the sideframe with the holes drilled/tapped in the center of each stake pad.
Below the frame are the two screws I selected. They're 4-40 machine screws with a Phillips pan head. The thread selection was on the basis of the size of the pad, and the fact that there was not much room for more than 1/8" screw length to hold the plate and sideframe together before the thread might contact the wheel tread (traction tire!!). So, the more threads available for holding 'power' considering the available length restriction, in balance with a thread diameter that would stay within the size of the stake pad was my choice. The selection of a pan head meant I didn't need to countersink the pad or plate, and the head diameter would fully cover the joint. As it also turned out, the pan head had a height that was less than that of the plastic riser/spacer...meaning it wouldn't contact the sheet metal chassis frame of the locomotive.
And, here's the result. Easily done, now simply enabling removal of the sideframe for subsequent replacement of the traction tires!!! BTW, be sure to include that plastic riser/spacer between the sideframe and motor plate when reattaching everything....very important!
So, when I started this inquiry, I had NO solutions but a lot of frustrations. A few days later with a lot of help from OGR friends (and some quiet contemplation and liquid therapy for my own part) I now have not one, but TWO solutions for my 'conundrum'!
And that's worth toasting!!
Thanks, again!!
KD