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There has been a lot of discussion lately about the new management team in place at Lionel LLC. Rather than listen to speculation about the team, why not let them tell you DIRECTLY what is happening at Lionel?

In this video, we interviewed:
  • Jerry Calabrese, CEO of Lionel LLC
  • Howard Hitchcock, Senior Vice President and General Manager, Lionel LLC
  • Mike Phillips, Senior Director of Marketing, Lionel LLC


Last edited by Rich Melvin
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Excellent video.

 

I suppose there will be some concern about what Mr. Calabrese refers to as Lionel developing "life outside its core business."  If done correctly, it can attract additional people to the core business.  I hope this is viewed as part of building up that core business and not divesting away from it.  "Brand development expertise" is another phrase that may produce shudders but it is probably more a case of using it to live and prosper or perish without it.

 

Mr Calabrese said he didn't want to target HO but I hope he sees the opportunity in wooing HO hobbyists who, due to age or other reasons, are frustrated with the small size of HO trains.  Two-rail S scale could be a great compromise between the size of the trains and space available for a layout.  But if they are coming from HO, most will want 2-rail scale trains and not necessarily the nostalgic American Flyer line of the past.  I believe that a market for 2-rail O-scale could also be developed beyond the existing small core in that part of the hobby but acknowledge that's probably a harder sell and riskier.

 

Mr. Calabrese description of the manufacturing processes was fascinating.  Congratulations to OGR for a first-rate informative video. 

Thank you Rich for taking the time and making the effort to produce these video interviews. In light of some of the recent overly critical and somewhat negative threads, it makes me quite glad that Lionel is not run by some of the folks here who mistakenly believe they could do a better job.

 

Years ago, in the pages of OGR, Jerry Calabrese explained his reluctance to hire die-hard train enthusiasts, as they were too focused on their own wants while being too short-sighted to see the bigger picture as to what is good for the company overall.

 

And there have been interviews with other train company executives, who explain why they make certain products and why not others, and still many do not believe them. I remember when the CEO of Atlas stated it took several sell-out production runs just to break even on the development costs of bring a new product to market, and yet some folks here stated that just couldn't be true.

 

I think Lionel is in capable hands and I wish them the best in these tough economic times. I thought the new 2013 Ready-To-Run catalog was one of the best. Does Lionel always make what I would like? No. But there is always something in the catalog that catches my eye. And that's good enough for me.

 

And after all, this is a hobby that is meant to be enjoyed. If Lionel doesn't make something I want, I have learned to make things myself... that's part of the hobby. It's meant to be fun. And like many train guys, if I never buy another train car, I already have enough. Which is why I applaud Lionel for making such a concerted effort to introduce the hobby to the next generation.

 

For the amount of grumbling that some post on the forum, it makes me wonder if they enjoy the hobby at all?

 

Thanks again, Rich. I hope you had some fun making this video, because I'm sure someone will come along and make some negative comment. Or not watch them at all, and then make uninformed comments accordingly.

Originally Posted by OGR Webmaster:
Originally Posted by POTRZBE:

Thank you so much for posting this, Mr Melvin...

You are quite welcome, but "Mr. Melvin" was my father.

 

I appreciate the professional protocol, but we can all be on a first-name basis here.

this is exactly what I tell people when they say Mr to me.

 

great job with the video interview Rich!

Originally Posted by OGR Webmaster:

Well...that makes two of us! 

 

I must give credit where credit is due. I had noted that comment when editing, but an Email from Frank this afternoon reminded me about that line. Thanks, Frank.

Ya know its been a while since I brought a lionel locomotive.This is very tempting I might just get a sd70 csx.Darn it I was trying to keep to a 1 locomtive a year.Blast it all!!Well if can,t beat em joinem!!

It was really good to hear their comments on Lionel. I did not realize of their changes before reading it here.

 

I did have a chance to attend the red carpet event. And I have to admit that not only me but also my wife were overly impressed with Lionel and their staff. Everyone made us feel at home and they were also very informative. I would have liked to stay later but our youngest daughter was not feeling well. I also have to mention and give thanks to the LCCA members who helped out at the red carpet event.

 

And also at York I was still very impressed with Lionel and their staff. So hearing them on the video just reinforces my feelings on the direction of Lionel.

 

So I have to thank Ed, Rich and the rest of your staff that helped put this video online for all of us to enjoy.

 

Great video and interview!  The demise of the Lionmaster line will drive more folks to American Flyer.  I have JLC, Lionmaster and Flyer Challengers and the Flyer Challenger is the equal to the JLC version in detail and superior to the Lionmaster.  I do not have an S gauge layout set up but have started to acquire S Gauge Fastrack.  I simply do not have the space available for O gauge curves of more than 90 inch radii which is why I run Lionmaster.  Had Challengers been available 15 years ago in Flyer, I probably would not have a lot of my O Scale collection.  Lionel has offered very fine products in the Flyer line with the Challengers and I look for more offerings in this category!

Last edited by The Portland Rose

Nice job on the video and I was impressed by both the questions they were asked and their responses. To have handled the storm that has been the economy the way they did says a lot, very few companies could come out of bankruptcy after a major lawsuit, lose 20% of their business, and keep moving forward.


From a standpoint of someone with training in quality and build management, it was interesting to read about Lionel and what they are doing in China. My impression was they were still using the single source model, which among other things, is one of the reasons build quality was so poor coming out of China, when a single source makes everything, there can be all kinds of issues (there are advantages as well). The thing about this model is it is pretty flexible, if the die cast factory they choose fouls up, they can switch vendors, if not easily, it can be done, whereas when they were with Sanda Kan and they produced crap, they would probably get "Sorry", with the implication "Who else you going to get to do this?". Among other things, working with sourced vendors means they know you can switch if you find something better, so they have incentive to try and work with you to improve quality, since there is real competition.

 

More importantly, it allows sourcing and building things where it makes sense. So something like die casting, that in the US is an all but dead art, can happen in China, but for example, circuit board design or the motors, could be made here, as could final assembly. It is a lot cheaper in some ways to ship bulk parts to the US, for example, and assemble it here, then shipping the finished product (among other things, raw parts are a lot less subject to the kind of damage finished goods are, plus damage to the part is a lot easier to see then in an assembled package). One of the problems with China has been that while they compete against work done elsewhere, especially with cheap labor costs, businesses also were monopolies, there was little internal competition, this kind of changes that (one of the reasons this can happen, as Jerry alludes to, is that despite all the corruption and collusion with business to keep things monopolistic, the Chinese government has realized that it cannot build an economy sourced only as an exporter, and to build real companies producing their own products, competition is mandatory, monopolies and oligopolies don't work well). 

 

I think the most interesting part is with the legacy stuff, miniaturizing it.That is incredibly smart, because having pretty much the same boards across the line means cheaper prices and also much better quality (also known as standardized parts). Mike Wolf several years ago mentioned the advantages of doing this when they developed boards for HO based DCS, that those boards also would work great in O gauge, that they could fit anywhere and so forth.I think it is great they are doing that, I think that is going to increase quality as well.

 

The one question I would love to know, which he would never answer, are some of their quality metrics, specifically what is known as their cost of quality, how much they spend on quality related issues, percent of costs associated with units DOA at inspection here, the cost of servicing units, people returning them and getting a refund, and also a really tough metric, the loss of goodwill due to perceptions of bad quality. As a private company those numbers are not published, but it would be interesting to see where they were and in a couple of years where they will be with that.

Great interview with lots of interesting insights.  I remember well the "business geniuses" in the hobby who were so critical of Jerry Calabrese in 2004,  and how he was going to destroy Lionel because he wasn't a "train guy."  He soon demonstrated to the hobby,  by hiring people like Jon Z. and Mike R. how skilled and shrewd a leader he was. Judging from both the current product line, new introductions,  and the description of future product and business plans thatLionel is apparently doing remarkably well considering the challenges of the last decade.

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