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So I've never been a fan of plastic trucks and couplers and pretty much always convert from plastic to die cast whenever it's feasible.  I've found however that after removing the plastic trucks and couplers from Weaver rolling stock the screw will often not grab the plastic hole that it was removed from when replaced to hold the new die cast truck and coupler.  There is no problem with the length- it just won't hold.....  Just wondering what folks do to remedy this problem... I wondered about putting some screw grab in the hole but obviously that's meant to bond with metal and not plastic......

Would be grateful for any suggestions or ideas.....

Mike

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Tip #1...  When returning a screw to a previously threaded hole in plastic, insert the screw into the bore and slowly/gently/lightly rotate it in  counter-clockwise direction.  When it has found the proper alignment of the screw and bore threads, you will feel it 'drop' into position.  Then continue to drive the screw in the clockwise direction.  DO NOT overtighten...avoiding easy stripping of the threads!!

Tip #2...   If the 2-56 screw has lost its 'bite' in the original plastic bore, I do the following:

  • Get some 1/8" (O.D.) styrene tubing (Evergreen #224)
  • Carefully re-bore the stripped hole to 1/8" dia.
  • Cut a piece of 1/8" tubing to a minimum length of the bore depth.
  • Apply an appropriate liquid cement to the tube and bore (welding type best, CA or epoxy if dissimilar materials) and insert the tube to be flush with the original bore.
  • LET IT THOROUGHLY DRY!  (e.g., over night!)
  • Re-fasten with the original screw.  If it is self-tapping, run it in a bit, back it off, in a bit further, etc., until fully seated.  If it is a machine thread screw, I prefer to re-tap the hole in the new tube bore.  (2-56 tap drill is 0.070", essentially the same as the bore in the Evergreen 1/8" tubing!)


Tip #3...  Tip #2 variant...if you don't have the tubing, but do have some 0.010" thin and VERY narrow styrene flat strip stock...

  • Cut a length of the thin flat strip stock to attach to one side(or 2..maybe two sides if badly stripped!)  of the stripped hole using the above adhesives.
  • Again, LET IT THOROUGHLY DRY!
  • Re-fasten as above.
  • Not as good a solution (IMHO and experience) as when using tubing, but...  (Analogous to inserting a piece of toothpick into a stripped kitchen cabinet hinge bore...as taught by Dad.  )

FWIW...

KD

Last edited by dkdkrd

All the Weaver cars I have ever had that were the made in the USA types, not imports, used 2-56 screws. 

As noted above, I use the technique to rotate the screw counter clockwise until it "finds" the thread start, you can hear and feel a click.  

One thing I totally avoid is using any kind of power device when inserting screws into plastic.   I also generally use on my fingers to tighten the screws - never put my wrist and arm into tightening it.

So I was reasonably confident that I had stripped the threads in the bores in the plastic bodies of the cars that I was swapping the trucks out on.   It didn't make sense however to at least not try dkdrd's tip #1 which if it worked would save me having to use, glue, styrene or a different screw.  So I tried it, and sure enough felt the screw seat when I turned it counter clockwise in the first bore.  The second truck and bore were a little bit more challenging for some reason, but on the 3rd try, that screw seated as well.  So thanks to dkdrd for "tip #1" and also to members who offered other fixes.....  I always come here first when there is a problem, and, always get good information and support.....

Mike

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