Tip #1... When returning a screw to a previously threaded hole in plastic, insert the screw into the bore and slowly/gently/lightly rotate it in counter-clockwise direction. When it has found the proper alignment of the screw and bore threads, you will feel it 'drop' into position. Then continue to drive the screw in the clockwise direction. DO NOT overtighten...avoiding easy stripping of the threads!!
Tip #2... If the 2-56 screw has lost its 'bite' in the original plastic bore, I do the following:
- Get some 1/8" (O.D.) styrene tubing (Evergreen #224)
- Carefully re-bore the stripped hole to 1/8" dia.
- Cut a piece of 1/8" tubing to a minimum length of the bore depth.
- Apply an appropriate liquid cement to the tube and bore (welding type best, CA or epoxy if dissimilar materials) and insert the tube to be flush with the original bore.
- LET IT THOROUGHLY DRY! (e.g., over night!)
- Re-fasten with the original screw. If it is self-tapping, run it in a bit, back it off, in a bit further, etc., until fully seated. If it is a machine thread screw, I prefer to re-tap the hole in the new tube bore. (2-56 tap drill is 0.070", essentially the same as the bore in the Evergreen 1/8" tubing!)
Tip #3... Tip #2 variant...if you don't have the tubing, but do have some 0.010" thin and VERY narrow styrene flat strip stock...
- Cut a length of the thin flat strip stock to attach to one side(or 2..maybe two sides if badly stripped!) of the stripped hole using the above adhesives.
- Again, LET IT THOROUGHLY DRY!
- Re-fasten as above.
- Not as good a solution (IMHO and experience) as when using tubing, but... (Analogous to inserting a piece of toothpick into a stripped kitchen cabinet hinge bore...as taught by Dad. )
FWIW...
KD