The following information was provided by several knowledgeable contributors:
1, The purity of the various zinc alloy compositions is of prime importance.
2. The handling of the molten alloy and how it is injected into the gate of the mold is crucial for a stable casting.
3. The mold must be free of contaminants.
4. Lead contamination seems to be the main culprit.
5. Injection care must be exercised to prevent oxygen absorbsion or improper cooling.
6. Some alloys of zamac are possibly more prone to crazing.
7. Good quality control of the alloy and the injection process through the removal of the casting is imperative for a quality casting with a relatively long life.
8. MOST of our diecast trains are stable alloys but there is always an inherent risk depending on the subcontractor's QC protocol. ALL manufacturers are suseptible.
Did I miss something - please correct or add! THANKS!