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The following information was provided by several knowledgeable contributors:

1, The purity of the various zinc alloy compositions is of prime importance.

2. The handling of the molten alloy and how it is injected into the gate of the mold is crucial for a stable casting.

3. The mold must be free of contaminants.

4. Lead contamination seems to be the main culprit.

5. Injection care must be exercised to prevent oxygen absorbsion or improper cooling.

6. Some alloys of zamac are possibly more prone to crazing.

7. Good quality control of the alloy and the injection process through the removal of the casting is imperative for a quality casting with a relatively long life.

8. MOST of our diecast trains are stable alloys but there is always an inherent risk depending on the subcontractor's QC protocol. ALL manufacturers are suseptible.

Did I miss something - please correct or add! THANKS!

Last edited by Tinplate Art
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colorado hirailer posted:

Looks good, now repeat in Mandarin.

以下是由知识渊博的几个贡献者提供的信息:

1,各种锌合金的组合物的纯度是最重要的。

2.熔融合金以及它如何被注入模具的浇口的处理为永久铸件至关重要。

3,模具必须是无污染的。

4.铅污染似乎是主要的罪魁祸首。

5.注射必须小心,以防止防止氧气吸收或散热不良。

6.有些扎马合金更容易出现裂纹可能。

通过除去铸件的合金和注射过程7.良好的质量控制是必要的质量具有相对长的寿命铸造。

8.我们的压铸列车大部分是稳合金的目标总有一种内在的风险取决于分包商的质量控制协议。所有的厂家都有罪。

我错过了什么 - 请加适量的黄金!谢谢!.......I think 

CW: Based on my own extensive experience with MANY modern tinplate diecast components which have been stable for decades. Rob: changed culpable to suseptible. THANKS for the feedback. :-)

I can agree that after an item has aged a certain length of time, the likelihood of zinc rot popping up is diminished. But items that were made decades ago were done by different companies than are making the products today. Perhaps the trains are not even being made in the same country.

You'd think the manufacturer / importers would step forward and tell us what they are doing to address the issue and prevent future problems. Or at least let us know   the expected lifespan of their product.

Zinc pest was a major problem on Dorfan and Marklin trains in the 1920's and early 1930's.  It was due to impurities in the metal and has pretty much eliminated in modern toy trains.  I have old Hornby 00 die cast trains from the 1950's and boxes of Marklin from the 1950's through the 1980's that have no issues.  Some Hornby,  Basset-Lowke and other European manufacturers of real tinplate had wheel fatigue issues with die cast drive and pony truck wheels into the 1950's.  The wheels in question are between 50 and 70 years old and have a lot of wear and tear on them, however.  Dorfan locomotives were so prone to warping and zinc pest that they are extremely rare in today's market in any condition.  

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