I took everything apart (that needed to be) last night, just to familiarize myself with how it was put together in the first place, reassembled it, and started anew this morning.
I decided to use a Weaver coupler, as I have a bunch of those on hand.
Removed body, drilled and tapped for a 2-56 screw, using the rear mounting hole on the coupler box as a guide:
Test fit from above:
Time to remove the coupler arm; since I'm using hand tools, lots of oil (and patience!) was needed:
Cut complete; re-assembled truck:
Test on track: it seems to be pretty close!
Here it's coupled to a converted Lionel tanker. If the Weaver looks to be a little high, it's because they are slightly larger over-all than the Kadee; I checked it with come other brands of cars, and it looks the same, so I think we're good to go.
Here's an over-view of the installation from below, after the body has been re-attached:
Am pretty happy with how this turned out.
Mark in Oregon