Originally Posted by leikec:
What? I can't just build the roof and be done with it?
I'm looking at this project from the perspective of what scares me the most--and curved stuff like the roof profile that requires sanding to final shape scares me more than anything else.
Jeff C
Nope! We have to see it warts & all! Inquiring minds was to know!
Ok, shaping a roof intimidates everyone. Just take your time with the roof; I've done so many now that I start off using my 4" upright belt sander, but that's not recommended for one's 1st effort.
I'd recommend using a 4-in-hand rasp/file for removing the larger amounts and setting the shape and then go to sanding blocks to finish shaping and smoothing - 60 grit to start, and work down to finer as you get closer. Hardest thing about keeping it even between each side is that you are naturally left or right handed and you really have to pay attention to keeping it even otherwise it'll be unbalanced.
Depending on if you are going to tar paper/canvas the roof or not - seal with sanding sealer and use 400 paper, repeat with sealer and use 600 paper. You can paint over that pretty well. If you are tar papering, I put that right over the sanding sealer and not worry about smoothing it further.