I looked for a while to see if there's a more appropriate forum to post this in, but didn't find one.
I bought a Harbor Freight arbor press about 7 or 8 years ago and had a machinist friend modify it to allow the use of the common (train related) clinching tools. This seems to work well. What doesn't always work well is my ability to clinch a semi-tubular rivet without splitting the rivet where the clinching tool engages it, or even smashing the exposed end almost entirely. I rarely if ever, bend a rivet because the press lines things up nicely. I have (a couple of times) managed to get a nice rolled edge, such that it looked like a factory job. Most of the time it looks like amateur hour.
I assume the problem is technique, but I can't rule out the rivets either. I have searched the internet for a video or discussion on how to select the right size and type of tool to be used with various semi-tubular rivets but have pretty much come up empty handed. About 98% of the videos I found just wanted to sell me their tools or were a "my favorite tool" type of video. In none of them did I see anyone offering advice on whether the clinching tool should be a conical shaped head or a round one, or in regard to size, should the tip of the tool fit completely inside the rivet, mostly inside the rivet or just a little inside. But at least one of them said it may also be the rivets you are using, some apparently are of lesser quality than others. At this point, I can't make that distinction.
So what is the secret? What should I look for when holding the clinching tool in one hand and the rivet in my other hand?
And for what it's worth, I have used a spring loaded, hand held center punch to seal the deal on all my knuckle rivets, and that has worked exceptionally well, so I don't even try those on my arbor press.
Thanks!
George