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I looked for a while to see if there's a more appropriate forum to post this in, but didn't find one.

I bought a Harbor Freight arbor press about 7 or 8 years ago and had a machinist friend modify it to allow the use of the common (train related) clinching tools. This seems to work well. What doesn't always work well is my ability to clinch a semi-tubular rivet without splitting the rivet where the clinching tool engages it, or even smashing the exposed end almost entirely. I rarely if ever, bend a rivet because the press lines things up nicely. I have (a couple of times) managed to get a nice rolled edge, such that it looked like a factory job. Most of the time it looks like amateur hour.

I assume the problem is technique, but I can't rule out the rivets either. I have searched the internet for a video or discussion on how to select the right size and type of tool to be used with various semi-tubular rivets but have pretty much come up empty handed. About 98% of the videos I found just wanted to sell me their tools or were a "my favorite tool" type of video. In none of them did I see anyone offering advice on whether the clinching tool should be a conical shaped head or a round one, or in regard to size, should the tip of the tool fit completely inside the rivet, mostly inside the rivet or just a little inside. But at least one of them said it may also be the rivets you are using, some apparently are of lesser quality than others. At this point, I can't make that distinction.

So what is the secret? What should I look for when holding the clinching tool in one hand and the rivet in my other hand?

And for what it's worth, I have used a spring loaded, hand held center punch to seal the deal on all my knuckle rivets, and that has worked exceptionally well, so I don't even try those on my arbor press.

Thanks!

George

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Hi George,

Lionel sold 5 different sizes of rivet setting tools. Each one is rated for a particular size rivet. I just picked out the tool closest to the rivet size I am setting. When picking out a rivet, I use a magnet. Those rivets the magnet does not pick up are brass. They will form much better than the steel rivets. Many of the setting tools are not Lionel. The Lionel tools are the correct shape and are machined very smooth. They will work better than the after market tools.

I use the reproduction riveting tools, and the Hobby Horse made arbor press, which really is no different than your set up George. I think it’s the quality of the rivets themselves, rather than your technique. I’ve split many rebuilding old Lionel stuff. One trick I’ve done over the years with good success on something important that matters, is to lubricate the tooling for the smash. This has helped. I just use a dab of grease and a small paint brush. I find the grease is easier to clean up when I’m done. See what works for you, ….there are actual specialized lubricants for press work. When my dad had his shop, and his original Lionel tool set, he’d keep a bar of Ivory soap near the press, as he swore that made a difference…….

Pat

I have the HF press similar to what George has and some mystery riveting tools.  I bought the whole thing from a guy selling a bunch of tools.  Truthfully, for the smaller rivets like couplers, etc., I use the Brakeman's Riveter.  I find it easier to set the small rivets with that tool than with the press, at least for me.  The press is great for stuff like pressing gears, flywheels, etc.

@David Johnston, what do the sizes represent, shank diameter of the rivets to be used with each tool, or the diameter of the pointy little head of each tool? Or...?

@gunrunnerjohn, " I find it easier to set the small rivets with that tool than with the press, at least for me." Totally agree, especially after bending almost every single coupler knuckle rivet I tried! Haven't tried that again in years!

@harmonyards, And Pat, thanks for the tip on "light greasing of the rivet and tool" prior to clinching. I will try that on my next "larger than a coupler knuckle" rivet job.

And finally, back to my original question, is there a published guideline that says e.g. that if you are trying to clinch a 1/8" diameter rivet you should use a 0.125" tool? I know that seems like a pretty basic question, but I have never seen it answered anywhere

George

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