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I have an old-style Lionel TMCC smoke unit from around 2001 or so that seems to have a bad fan motor. What is the correct voltage to test it? I know it needs DC, but I don't want to take a chance on blowing the motor by testing it with a 9v battery if it's a 3v motor.  Thanks. 

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FWIW, I've revived a number of these motors.  Normally what kills them is smoke fluid gums up the bearings.

 

I spray some CRC cleaner in the holes, then a drop of very light oil on each bearing.  You can see a tiny hole in the bottom, and just put the oil next to the shaft on the top.

 

I've revived a number of these and they're been running for some time, some several years, none have died yet.

 

As bill says, 5V or less is good.  If the motor won't turn over on 3 volts or more, it's not working right. 

 

In case you're wondering how to get it off the smoke unit, the fan pulls straight off from the shaft and exposes two tiny screws.

Thanks guys, I knew you two would have the answer. I have a Z gauge DC powerpack, so I'll probably just hook up some wires to that to test the motor. It's 0-10 volts so halfway up on the throttle should do it. 

 

John, this is an NOS unit (USRA 2-6-6-2) that I don't think was ever run, so the motor isn't gummed up with smoke fluid. However, if it doesn't start I'll give your method a shot. Any by the way, there are two little holes in the fan to allow you to get at the screws without removing the fan. Not sure why, you have to pull the fan to remove the motor anyway, but I noticed the holes when I was playing around with it looking for the problem. Maybe the idea is that you undo the screws, then pull the motor out and the fan stays in the chamber. 

Did that, got voltage across the terminals of the resistor and burned my finger touching the wrong spot on the smoke unit. Got heat, no fan. Thanks for the suggestion, which is, of course, dead on. 
 
I also pulled the tender shell and checked that all boards were seated and that the smoke triac on the R2LC was not obviously fried or detached. I once had a problem with that triac on another engine, which the Gunrunner kindly helped me diagnose and fix. Also did a TMCC reset before I took the shell off. I was hoping to avoid removing the shell, which is a pain on a big articulated engine like that. 
 
Next step is to double check that it's a bad fan and not some kind of problem with the fan board, then if that is the case I'll swap out the unit with a leftover in my parts box and order some fan motors from Boxcar Bill.
 
Originally Posted by Norton:

Since you have to pull the shell off to get access to the fan you might want to power up the engine and see if you are getting voltage to the fan. Its usually pretty easy to follow the wires from the motor to the circuit board. It may be a driver or programming issue.

 

Pete

Just a reminder there are two voltages with different sources for the smoke resistor and the fan. By checking the fan terminals using the engine as the power source would have also told you what the correct fan voltage should be (assuming the voltage source is NOT the problem) obviating the need for a battery or power pack. 

 

Pete

True - but those terminals are very close together and it's entirely too easy to slip and short them out. I once fried the driver board for the cab-top strobe on a Williams engine doing something like that and I'm pretty reluctant to stick a probe where it could short something. Testing the fan separately is easy enough and then I will be sure if it's good or bad. 
 
Originally Posted by Norton:

Just a reminder there are two voltages with different sources for the smoke resistor and the fan. By checking the fan terminals using the engine as the power source would have also told you what the correct fan voltage should be (assuming the voltage source is NOT the problem) obviating the need for a battery or power pack. 

 

Pete

OK, got the smoke unit fixed, put the engine back together, and it smokes just fine. Fan motor itself was OK. Turns out there were two main problems:

 

1. The fan was rubbing against the gasket, physically blocking it from moving. This was mentioned in a post a while back, that the gasket could interfere with the fan, especially if the air intake hole was enlarged. There are two reasons for this: the fan isn't pushed far enough onto the motor shaft, or the gasket gets a burr because it doesn't cut very clean when you enlarge the hole. So, I pushed the fan as far as I could onto the shaft, cut away the gasket material above the fan, and bingo, it worked.

2. As is very common with Lionel smoke units made 10-15 years ago, the fan motor was wired backwards. This made the fan turn the wrong way, guaranteeing that it would still be screwed up when I put it back together. Fortunately, I've fixed at least a dozen of these so I checked the direction of rotation before I put the smoke unit back in the shell. 

 

Now the only problem with the locomotive is a horrendous case of Odyssey lurch. What's the cure for that? I've never bothered much about it but this one is really, really bad. 

 

Thanks to all who posted suggestions and information. Here's the engine with the repaired smoke unit. While I had it apart I did a full Mike Reagan on it, opening up the air intake and removing the sleeve over the resistor.

 

Lionel 2-6-6-2 pic 1

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  • Lionel 2-6-6-2 pic 1
That's it, all right. I can put up with it for the moment. The locomotive will probably be operated mostly at the museum, where initial startups are in a yard area not all that visible to the public. I kind of thought that the only cure was putting in a Cruise Commander M, but was hoping for better news. 
 
I got a pretty good deal on this engine anyway, even with the hassle to fix the smoke unit. I paid something under 500 bucks for it, including shipping, and from the condition of the wheels and rollers it had never been run before I unpacked it. At that price I can afford to live with the lurch. I plan to redecorate it; I don't have the least interest in the Wheeling & Lake Erie. I'll probably reletter it Gadsden Pacific (our club/museum) or Chicago, Milwaukee, and Southwestern (Route of the Southwest Hiawatha). 
 
Originally Posted by gunrunnerjohn:

If you get the classic "jump" the first time you move after power is applied, I know of no cure for that.  Sell the locomotive or install the ERR Cruise Commander M.

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