I'm looking at a Prewar American Flyer O gauge steam locomotive for a friend. It's in cosmetically great shape, and would probably run great as well if the main spur gear that connects the motor to the wheels wasn't disintegrated due to zinc rot. I'm not having luck finding a suitable replacement and was wondering if anybody else has run into one of these gears or a good replacement source? Jeff Kane came to mind, but he is also searching for a source for these.
If somebody has a good gear on theirs that they'd be willing to count teeth on, that'd be much appreciated as well. A custom gear is likely an option, but I don't really have enough teeth left on this gear to get a good count.
There is a U.S. Patent Number 1-685-691, which turns up a 1928 patent for an American Flyer Headlight mount. I don't believe the file available online has all the drawings, as it doesn't show the motor with the gear.
This gear is about 7/8" in diameter.