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I recently received two TMCC Command Bases from a customer for repair.  When I opened them up, I found that they both had experienced a MAJOR catastrophic event.  On both units the output capacitor that feeds the "U" terminal was charred and/or exploded, the transistor that drives this output was dead, and the voltage regulator chips were dead.  One regulator chip actually split apart with the plastic portion completely delaminatied from the metal heatsink tab. 

 

I was able to repair this damage and one of the units is now working but the other unit received additional damage to the radio receiver chip.  This chip, an MC3371, which is now "unobtainium" - no longer available - has a short across the power pins.

 

Whatever electrical event that damaged both of these units must have been a doozie!  I have repaired other Bases that have had damage to the output capacitor and/or the output transistor, but this additional damage to the regulator is new!

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Originally Posted by bigdodgeramtrain:

Dale did those units come from a place that gets a lot of lighting?


Rensselaer, NY

 

The bases were connected to two separate display layouts, which probably means the problem wasn't caused by a goof on the layout, but rather something systemic with the power or lightning.

 

I believe the Lionel output capacitor is only a 50 volt part.  Seems like a 200 volt part would be better insurance against any problems with 120V AC on the track, but that would take more space and cost more money.  The impedance of that .1 uF capacitor is 26Kohms at 60 Hz, probably high enough to not have huge currents (6mA at the peak of the 120V sinewave) if the capacitor dielectric doesn't rupture.

Dale,

It almost sounds like a transient surge in the outlet (s), was there any surge protection on the power supply? A lot of these issues I read here seems like it's caused by a flux in the household power. Any thoughts and would you recommend surge protection? I am surprised that no one ( in many issues related to sensitive electronics) mentions this possibility.

I did get a bit of additional information:

The two Bases were on two modest sized layouts in a basement. 

Each layout is powered from a plug strip that was OFF.

One layout also has a DCS TIU that was not damaged.

There was no other damage to any household electronic devices.

The raw power to the layouts comes from MRC transformers.

 

I am still scratching my head.  I can visualize a spike coming in on the "U" thumbscrew terminal, zapping the coupling capacitor, frying the track signal output transistor, and then spiking the power supply bus to kill the regulator chip.  The earth ground connection through the wallwart would still be in place even with the plug strip turned OFF.

 

I have a hard time seeing a pulse from inside the Base that would be big enough to fry the output capacitor, especially with the power strip turned OFF.

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