I worked as a millwright from 1978 to 1982 at Berwick Forge & Fabricating (BF&F) in Berwick Pa. where they made the real Berwick Forge & Fabricating railroad cars. BF&F made boxcars, hi cubes, bathtub (painted bulk head had the rotating coupler) , and gondolas railroad cars. The Forge use to be the old AC&F plant, at the time AC&F produced pullman rr cars, during WWll they also made army tanks. AC&F employed approx 5,000. employees. The Forge employed approx 1800 employees. Mid to late in 1981 the Forge had rr car orders booked 4 yrs in advance, then early 1982 the railroad companies started cutting back or canceling their orders. Wasn't long til the millwrights and electricians started getting laid off
I started working there on third shift, a friend told me if I didn't know how to drag a stick (arc welding) and left there not knowing how to drag a stick it was my own fault. With all the knowledge from the old timers it didn't take long til I learned to arc weld and air arcing (arc gouging) learning all the tricks. I worked on several of the overhead cranes, shears, hoists, operated the shot blast for a few months, set up the end jig for the boxcars in between orders, fabricated tools for the workers. Assisted pouring babbitt bearings for pillar blocks. Most of the equipment was from the early 1900. One section they had drop hammers.
Working there it was interesting to see how railroad cars started to form from raw sheets of steel to a complete railroad car. How the wheels were pressed on the axles and truck assembly. Fitters bent and fitted the airlines for the braking system. Shot blast is when a railcar was fully assembles, it would be sent to the shot blast where the blasters would blast it with steel pellets to clean the railcar of any welding slag and debris, then it was primed there, then sent over to the east paint shed to be painted and stenciled with company name and info. When we changed the paint shed exhaust filters, we'd stand on the roof of the boxcars. I acquired several stencil arrangement w/all the specs, but over the yrs I ended up getting rid of them. Interesting to see a bathtub or gondola car on a roll over while being welded. Some night I'd go in early and the lokie operators let me operate the lokie.
At the time I was into HO model railroading and working at BF&F was like a dream job, dangerous but a dream job.