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I've not used my Dremel to cut track, but just from a geometry standpoint, adding the flexible shaft tool can certainly help with getting the angle right for straight cuts.  The flexible tool is far less in diameter than the body of the tool with the motor in it, so it's much easier to hold it close to the rails to get something close to a perpendicular cut.

-Dave

There is also a right angle attachment for a Dremel tool that works well with the fiber cutting disk. 

I use a bench disk sander to true the track ends, after  the cut. 

 Edit/Add:   The dremel tool pictured, has a thermal cut-out, that when using the cut-off wheels, will trip/reset.  IMO the dremel tool is a hobby rated device, take your time, with the track cuts/save the tool.   A lot of track/a lot of cutting you may want to move-up to a more commercial cutting system.  IMO, Mike CT. 

 

Last edited by Mike CT
George S posted:

You might want to get a SawMax (recommended on another post). The disks are bigger, so the cuts will be straight each time. I find my Dremel cuts to be angled because the tool is too close to the railhead. 

George.

I agree with your finding, however, I've learned to overcome this with two cuts.  The first cut, which will end up being angled, is just a bit longer than I want.  Then with the rail out of the way I can make a second straight cut.

Also, I use reinforced disks.

Alan

ajzend posted:
George S posted:

You might want to get a SawMax (recommended on another post). The disks are bigger, so the cuts will be straight each time. I find my Dremel cuts to be angled because the tool is too close to the railhead. 

George.

I agree with your finding, however, I've learned to overcome this with two cuts.  The first cut, which will end up being angled, is just a bit longer than I want.  Then with the rail out of the way I can make a second straight cut.

Also, I use reinforced disks.

Alan

I have been doing that as well. I'm only just perfecting my technique.

George

I can't advise enough on getting the flex attachment.  It takes care of the angled cuts issue, provides more precise control, and makes it easier to cut track in place on the layout.  I have been using this since my HO layout around 2003.  I use it putting in Scaletrax fastening the track into place, lining up, then cutting as needed.  Makes getting precise joints so simple.

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