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The steamers I have use the plastic green illumuinator for the markers rather than individual bulbs.  kind of dim.  I want Bright ones, so will I mess up anything removing the plastic thing or then Dim the headlight be removing the piece?  you guys know what im talking about.  I can drill out the button plastic and install a cermic LED in its place.  So, I could get a Digikey LED for all of these much cheaper than a MTH part.  ok, I need to re-evaluate. 

By running a 2 wire harness.  Actually he only needs to run one wire for marker return, the 5VDC source (Tach/smoke) can be tapped for power.  Chris had talked about that earlier.  No it wasn't obvious to me what ground you were talking about.  G

 

I tried to install some markers in one of the engines I used to have and it was a ***** to drill through, snapped bits, but this was in blank metal and not drilling out the plastic holes.  Bosch sells really good bits that stay sharp as I use their stuff when I drill in concrete with a hammer drill!  they don't wear out easy. ill have to see if I can get tiny metal bits from bosch. Originally Posted by Burlington Route:
Originally Posted by gunrunnerjohn:

 ....My drill fixes that as a rule.  ....


Specialty drill bit, eh, guess I gotta get me one of those.

 

As long as you don't mind the class lights being controlled with the headlight, you can just use two of the ceramic LEDs and a resistor to tap off the headlight connection.  I like to replace the headlight as well with a warm-white LED, it looks a lot more like an actual directional headlight in most cases.

 

Here's the green 2mm LEDs: SSL-LX203CGT

 

Here's the same style red ones: SSL-LX203CSRT

Chris, I've drilled through a ton of the diecast shells, I've yet to break a bit.  The key here is to have sharp bits and don't use too fast a speed.  I use the titanium bits for most of my work, they stay sharp for a long period before I have to replace them.  I also use a rather small driver/drill that doesn't have a huge amount of torque, if the drill binds, it tends to just stall the drill, then I can back out and go at it again.

Last edited by gunrunnerjohn

Chris, No problem removing the green plastic.  It may either pull out, or be pushed out with a small pin punch.

 

Depending on how your going to do this, remember you need to heat shrink, wire and plug those LED you build. Unless you are going to splice them in.  Make sure you get polarity correct also (series wiring for 2).  When I do mods or add features, you still need to think about maintenance and replacement.

 

If you hard wire in, will you be able to take the shell off, etc...    G

john, super thanks!  I can do the tenders and fronts with these. and ill do the headlights too.  OK,  now,  since these are separate units, ill need resistors.  you said 470 ohm for the front at 6 volts? I can build these.   Now the tenders.....  I will do the reds and build these.  same ohm resisitors? do I need any diodes on the other end.

 

thanks Chris

I hear ya there. Titanium was the best when I drilled out an old PS-1 switcher. the "gold" ones I had previous were junk. gotta have good tools!  too high speed and the alloy melted to the bit and clogged it.  you are 100% right!  low speed. cant rush it! Originally Posted by gunrunnerjohn:

Chris, I've drilled through a ton of the diecast shells, I've yet to break a bit.  The key here is to have sharp bits and don't use too fast a speed.  I use the titanium bits for most of my work, they stay sharp for a long period before I have to replace them.  I also use a rather small driver/drill that doesn't have a huge amount of torque, if the drill binds, it tends to just stall the drill, then I can back out and go at it again.

 

The 470 is a good value for the markers or class lights with the two wired in series.  If you want the headlight brighter, you can use a 270 or 330 ohm for the headlight and/or tender backup light.  You would use a separate resistor for the two series class lights and the headlight, as the two series LED's and the single white one do operate at slightly different voltages.  Same for the tender, though the markers could be driven directly from the PS/2 board since it's right there.  No diodes required here, the polarity of the lighting outputs doesn't change, so there's no reverse voltage protection needed.

 

I just don't see a burning need to run a separate tether just to drive the class lights, one ugly wire between the locomotive and tender is enough, right?

Last edited by gunrunnerjohn
good George, I was hoping before I attempted it that I could easily do it.  Originally Posted by GGG:

Chris, No problem removing the green plastic.  It may either pull out, or be pushed out with a small pin punch.

 

Depending on how your going to do this, remember you need to heat shrink, wire and plug those LED you build. Unless you are going to splice them in.  Make sure you get polarity correct also (series wiring for 2).  When I do mods or add features, you still need to think about maintenance and replacement.

 

If you hard wire in, will you be able to take the shell off, etc...    G

 

When  was sorting out stuff in my boxes, I found some green 1.8mm leds prewired from evans designs I got a few years ago.  I think they said 7-19volts universal in the add here. there is a bridge rectifier and capacitor.  this is what I got:  http://www.modeltrainsoftware.com/bl-212.html  I wondered if they will light up with the voltage not being 5or 6?  any opnions on these? i dont know the resistor sizes on these. but since I have like 8 of these, i am using them.  if I can!

update, got the tender markers and harness plugs for 2 tenders to do, easy peasy!  double bulb harness to light the cab and firebox with the existing plug for the western maryland.  that one had a firebox light and a hole for the cab light.  so thats easy.  I am going to try the evans ones in the front for the western maryland to replace the plastic cheap piece mth uses for markers in the railkings.  hoping the ones  have already work, or ill have to do something else.  I like evans stuff because the wires are so small, you can fit those in any shell easy.  The comet will look better once it has lights that look better.  and cab figures inside with some details.  will start this soon.

backup plug

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overall

red lights

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I see the location on the harness.  its open on the blue comet for the green wire and the proto coupler purple shares the same location. can you get the push in pieces that you crimp the wire on and insert into the harness?  I thought maybe you might have some of these. I thought it would be good to do it all factory like with a connector for the backup light so I can remove the shell if needed like factory. 
 
 
Originally Posted by gunrunnerjohn:

The backup light would be the reverse headlight connection, pin 4 of the 12 pin connector to the PS/2 board.

 

 

george, that would be great. 
 
but maybe if you have a female harness connector that I can use to install that (tender back up light) you sent me?  and crimp on one of those metal inserts  onto one wire? not sure on polarity though. or if that matters on the incadecent ones.  it would allow easy removal if it burns out too. 
 
thanks a bunch
chris
 
 
 
Originally Posted by GGG:

Chris, I don't think they will fit.  I Can mail you a wire pre-crimped, just won't be green, probably pink.  Splice into the purple don't try to re-pin it.  G

 

Last edited by Chris D

Chris,  The connector is installed with the harness so that would present more issues than you resolve.  The pin will snap right into slot 4.  Polarity doesn't matter.  If I have a green I will send it.

 

If you want send the harness and the Power Supply board (installed in the processor with the black bracket or you will have more pins broken in shipment) and I can repair the pin and add the reverse with a 2 pin plug so the bulb is plug and play.  G

I knew they would not fit, just demonstrating a typical of the idea I had, because I did these before with stereos in cars and other harnesses. there was a tool I used to pop the old wires out and then you can insert the new wire and tab into the back of the plastic body. Originally Posted by gunrunnerjohn:

Those pins certainly don't fit anything on the PS/2 board set!  I must have missed what you're using those for.

 

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