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Hello to one and all. I would like to ask if someone can point me in the right direction to repair a Lionel #140 Banjo Signal. I was taking it apart to clean and replace the washers when I noticed that one of the black wires was out of the drum. I would like to know if there is a depth that the wire is supposed to be, in the drum, for the signal to work properly. Or, if there is a diagram which shows how everything is supposed to line up. I appreciate any help. Thanks, ed

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Hello Members! I’m new to the OGR and look forward to sharing some O gauge experiences. I do have one quick question right away re: this thread on the Lionel 140 banjo signal - specifically, should the adhesive washer be affixed to a spot in the drum or is free floating? I’m having an issue with the light going on but the banjo not swinging. Thank you.

@Scout3744 posted:

Hello Members! I’m new to the OGR and look forward to sharing some O gauge experiences. I do have one quick question right away re: this thread on the Lionel 140 banjo signal - specifically, should the adhesive washer be affixed to a spot in the drum or is free floating? I’m having an issue with the light going on but the banjo not swinging. Thank you.

Here is an old thread that may help you - personally I think that the adhesive washer must be fixed to something on the coil mechanism rather than the drum itself: https://ogrforum.com/...nel-140-banjo-repair

However, mine works and I have not had to take it apart.

@Krieglok posted:


...

I hope to possibly fabricate duplicates once I have a real one in my possession…

...

I'd like to follow along with how to duplicate the drum.

I have the MTH version of the banjo.  I can't say with certainty, but I believe MTH licensed this from Lionel with the only difference being the "MTH" stamped in the base.  So maybe that's another source of "used" or eBay drums!

mth banjo suspiciously similar

adhesive washer

Assuming the MTH version is identical, the adhesive washer is definitely attached to the coil.  The 3-nipple black rubber washer is free-floating.  I could not find an exploded part diagram for the MTH 30-1093 accessory but perhaps someone has an MTH part-number list for the Banjo that might be another source...again assuming MTH simply licensed the design using identical components.

MTH drum

Again, I'd be very interested in how easy/hard it is to duplicate the drum.  Please keep us apprised of your progress!

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Images (3)
  • adhesive washer
  • mth banjo suspiciously similar
  • MTH drum

Stan, that’s very interesting, others have insisted that the drive washer (the three tabbed washer) is, indeed, stationary.  I.e. it is affixed (cemented) to the brass washer which, in turn, is affixed (cemented) to the coil. Apparently the only moving part is the drum (and of course the arm over the light controlled by the drum). I have just purchased another Lionel 140 which is supposed to be in running condition (I haven’t received it yet) so I can dismantle it and solve this mystery once and for all!

adhesive washer not brass

Again, this is the MTH version of the banjo.  The so-called adhesive washer is NOT brass.  As shown in photo above, it is 1/32" thick and appears to be printed-circuit-board  (not metal) material and is fastened to the coil - hard to see but appears to be some kind of clear glue.  The rubber 3-nipple drive washer is definitely NOT glued to this adhesive washer.  It "sticks" to the adhesive washer just from friction...and of course is further pressed against the adhesive washer when the drum is attached over the drive washer.

Attachments

Images (1)
  • adhesive washer not brass

That's almost comical.  Of course the only replacement part they have - a light bulb - is the one that is most likely a generic or easy-to-find part!

Again, in looking at that drum, I'm most curious how one would go about reproducing it - specifically a durable reproduction of the center shaft on the inside of the cup that holds the coil...and the little nib on the outside of the cup that swings the arm.

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