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Alan, you have made a lot of progress.  Having worked with you on our searchlight signals project for my layout, nothing that you do surprises me like it used to.  Your creativity, attention to detail, and ability to navigate the tools and procedures required for a project like this is outstanding. 

I had to search out automationfx vehicles to get a better understanding of how this works.  Do you actually control the vehicles with a controller of some kind?  It looks like they run with batteries and are guided by the metal wire under the streets?  And there are switches where you can pull into a gas station for example?  Do they sell vehicles or do you have to retro fit existing diecast cars and trucks?  This will add an outstanding feature to your city!  Have you seen them demonstrated anywhere?

Great project!  You never cease to amaze me.  Can't wait for progress reports.

Art

Art

AutomotiveFX system is a "sort of concept" copy of the Faller HO system but with O-gauge cars as well.

As of August 19, 2024, the AutomotiveFX web site is down due to their moving.

the cars are battery powered rear drive with magnets connected and turning the front axels, the forward wheels spin independently so there is no sway to the car going thru a curve. They have a reed switch underneath the car or truck chassis that can be triggered by another under-street magnet to stop the car. They have left and right turnouts that can be magnetically triggered as well.

AFX sells parts to change any car or truck to an AFX vehicle.

All you need are mild steel (magnetic no stainless) rod embedded in the street where you want the cars to travel.

now that I routed out the 1/16" straight lines on the streets for the AutomotiveFX steel rods; I need to route-out the TURNS at the intersections, roadway that are not straight and the driveways at the two Gas stations.

to do that, I used CorelDraw to design the template below. the Template will be laser cut on my GlowForge in 1/4" clear acrylic. The slot fits my Bosch Colt router's Precision Brass Router Template Bushing Guides, the 1/16" bit is centered in the guide.

The actual cut will be upside-down from what is depicted under the street matching up with the straight routes that are already routed.

turn template

not all of my intersections are the same, and also, I do have some curved roadways. Each unique curve or turn will require another template. Each gas station has an "in and out path to the pumps.  Those paths will need templates too.

Since my entire city is in a CorelDraw 2D model, making the template models is fairly easy to do. I place a curve where I want the router to go. Then make the curve the thickness of my router guide; then Corel converts the curve outline into an object whose shape is subtracted from a rectangle that is laser cut to create a physical template.

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  • turn template

Finally finished all the easy straight routing and the curves as well as the intersection curves to connect.

inter 4inter 3inter 2inter 1curve 3curve 2curve 1

Will be inserting the mid steel 1/16" rods and gluing in to the routed

This leaves the  gas stations turn-outs and other Stop sections.

Working on a new 3D design for traffic signal heads; that I'd like to use round red, yellow, and green EL panels instead of LEDs because of the signal thickness.

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  • inter 4
  • inter 3
  • inter 2
  • inter 1
  • curve 3
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  • curve 1

electro luminesces dots didnt work out as a replacement for 3mm LEDs as I never got a response from Miller Engineering.

Plan B was to use very small Red, Yellow and Green LEDs; and insert the LEDs in an insert that is inserted into the miniature Fresnel lens. Using the Fresnel lenses, I avoid the bulbus and not realistic LEDs poking out of the traffic signal heads. These are the same style lenses that I made for Chugman's Spotlight signals for his layout's Atlas Signal system.

But first I need to print and paint black the traffic heads.  there are 4 types; 1) single frontal; 2) double front-to back 3) 2 at 90 degree 4) 60-degree angle and 30-degree angles.

city traffic sig printed

the backs will be yellow. So I laid out the signal locations on the upper city streets.

city traffic sig 3city traffic sig 2city traffic sig 1

next insert the LEDs into the inserts 2)insert LED inserts into the lenses then the lenses into the signal heads. finally wire into the poles, insert the poles into the bases and round concrete foundations. An east-west north-south traffic control circuit is available on eBay.



traffic signals v4

Now, I have a whole bunch of premade LED traffic signals I bought that I will no longer need!!

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  • city traffic sig printed
  • city traffic sig 3
  • city traffic sig 2
  • city traffic sig 1
  • traffic signals v4
Last edited by AlanRail

Great progress!  Working traffic signals will add the excitement to your city that signals add to the railroad.  But everybody is an expert on traffic signals so they could be more critical on them if they aren't working correctly. LOL

Thanks for the update, I was wondering how things were going.

Art

I have a roadway intersection that requires 4 aspect double headed traffic signals.  Since I can, I designed a variation of the 3-apect signal. This will be double headed to be seen from two different directions.

4 aspect traffic signal

at this intersection

city traffic sig 3

The signal heads need to be oriented so the cars can see the signals. To orient my double headed signals, I inserted the computerized 2D city plan to the 3D program.

signal orientation with roadway 2

Then in the 3D program I first oriented the signal heads along the roadways and pointed at the incoming traffic. Next I changed my viewing position to where the cars would be located.



signal orientation east

Changed my view to the other direction.

signal oientation north

The signal heads orientations are visible in both directions.

Now I can print.

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  • 4 aspect traffic signal
  • city traffic sig 3
  • signal orientation with roadway 2
  • signal orientation east
  • signal oientation north

PRINTED the 4 aspect traffic signals. will provide a picture after painting.

working on the pedestrian MAN&HAND signals.

man&hand



So, I got to thinking about how to attach these traffic poles to the sidewalks.  I thought of using some sort of threaded insert to be attached to the bottom of the traffic signal poles.   3D printing threads requires an app in Rhino 8, my 3D design program.  There is a way to avoid the thread-app.

Fortunately, McMaster Carr has all of its threaded parts available to the public as 3D models in a lot of formats including AutoCad DWG format that Rhino will accept.

THREAD FROM MCM

now I dont really care about the actual thread size, since I will be scaling it to fit the ends of my poles. You think wait, what about nuts and washers. With Rhino I can scale those as well using the program to create those by internally subtracting the scaled threads from a solid HEX nut design. See below.

THRED CONN

Above is the scaled thread piece to be glued around the pole and the corresponding fitted nut and washer that will all be 3D printed. The bottom thing is what was removed from the solid HEX nut.

So I drill a hole in the sidewalk large enough to fit the threaded end of the pole, and use the custom-made nut and washer to secure the pole underneath. I have no idea the actual size of the 3D printed thread, or nut or washer.

They are custom printed to fit so who cares!

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  • man&hand
  • THREAD FROM   MCM
  • THRED CONN
Last edited by AlanRail

Art

From our old friend at WEHONEST on Ebay....

NOTE:  per OGR TOS, ebay link removed

This circuit has a separate connection to control the traffic signals East-West and North-South PLUS a secondary circuit to control the pedestrian Man-Hand signals. As the Ebay Action says:

2 ways / 4 ways Traffic Lights Controller Circuit Board Simulator

traffic lights and pedestrian signals of 4 directions work synchronously
circuit man hand

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  • circuit man hand
Last edited by OGR CEO-PUBLISHER

As we know, in either imperial or metric all HEX nuts, washers and screws come in standardized sizes. Thus, when designing parts that need to be connected by connectors, I must design around standard screw sizes for holes to accommodate actual connectors.

With 3D printing, standard sizing can be an unimportant consideration, as you can customize the connector sizes.

Since the traffic signal connection screw inserts, washers and HEX nuts are custom-sized, I figured I might as well add and print some "wings" to the HEX nut to make it easier to screw in by hand.

traffic signal table conn wingnut

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  • traffic signal table conn wingnut

cybertruck model

1/48 scale cybertruck computer model. to be used near the Menards CA-R-VANA building.

the body, chassis and wheels will be 3D printed, the glazing in lasercut black acrylic, the front light strip in white.

usually cars are hard to model way too many curves. The Cybertruck is a much simpler shape requiring far fewer lofted curves

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  • cybertruck model
Last edited by AlanRail

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