I know this subject has been beat to death, but just one more shot. I cleaned a 2028-100 motor - had the worst green grease I have ever seen, took a lot of alcohol, small pick and tooth-brushing. As I picked away, the green residue was gritty - almost seemed like a whole lotta green glass.
When thoroughly cleaned, I did as I always have done and greased the caged bearing assys with red n tacky and slammed it back together. When I was running it and holding it in my hands, I felt just a tiny, tiny bit of snagging, just barely perceptible - kind of like your car engine has a slight miss at high rpm. Or maybe like a bearing was catching every now and then. I looked down and noticed the outer caged bearing was intermittently rotating every second or two, perhaps 10 - 20 degrees at a time. I guess I thought that a caged bearing assembly, in a perfect world, might rotate at exactly one-half the armature's RPM. So I let it run for a while to get the grease spread around and noticed that now, the cage assembly was stationary, and my eyes just aren't good enough to see the little tiny bearings to make sure they are actually turning/rolling. The "feel" of the armature when rotated by finger is extremely smooth - no obvious catching of any kind. When I reversed the motor direction, it ran approximately the same.
Overall, the motor vibration (not "catching") is about average - not the smoothest I've ever felt, but certainly nowhere near the roughest. I wouldn't think Lionel ever thought it necessary to balance an armature given the uniform nature of each of the 3 poles (same size, # of windings, relatively low rpm, etc.)
My only thought at this point was that had I oiled those bearings instead of greasing them, perhaps the cages would now be turning at 50% of the motor's RPM instead of being stationary.
Thoughts? Oil or grease on the caged bearings? And are the cages supposed to move? Or be stationary?
George