I've already mentioned the de railing issues with my new Legacy SW8 Switcher hooked up to some of my lighter freight cars, rolling over 022 switches, and received many helpful solutions, mainly weighing down some of those problem cars. A friend gave me various washers which I can try to hot glue to the bottoms of some of the cars, or more easily install inside the box cars. Preliminary results already prove that just placing 4 washers (about 6 oz total) inside an all plastic gondola car does work. But, we put our two heads together and offer these observations:
Our guess is that the major problem is the SHORT stubby electro coupler arm on this particular engine, Lionel Conrail SW8 #2133590, and probably the rest of these newer SW8 Legacy switchers. The problem is that because of the short arm, when pulling or pushing a freight car over the 022 Lionel switches, the arm eventually moves to its EXTREME position either left or right in the turn, and that force is pushing the freight car coupler laterally, combining with the other problem of the freight car wheel being momentarily "grabbed" by the "divot" on that track section of the 022 switch. My two other Lionel ET44AC LionChief Plus 2.0 Plus diesels, hooked up to the VERY SAME lightweight car do NOT cause the wheels to ride up and consequently de rail. Neither does my Legacy Cotton Belt 304 Diesel. Also, even the tiny but much admired Granite A5-0-T switcher hooked up to the SAME lightweight car pushes or pulls the freight car through these switches with NO PROBLEM. The reason? The electro coupler arms are LONGER than the SW8, and as a result, even in the middle of the curve, the arms are NEVER moved fully to the left or right position, thus diminishing that lateral force on the freight car truck! It's really ironic that the SMALLEST switcher has the LONGEST electro coupler arm! Oh, and by the way, I carefully inspected the SW8 arms, and they are definitely not binding or rubbing or held back by the wires. That was the FIRST thing I looked at. The front and rear arms pivot left and right SMOOTHLY.
I'm wondering if anyone knows if there is another longer armed Lionel electro coupler that could be substituted in this SW8? Until then, I guess weights are the only solution. Or, just forget about switching those light weight cars, and just run them around and around my 031 curves.