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I purchased a Lionel 6-18583 O Gauge AEC-57 Switcher diesel engine - https://www.lionelsupport.com/...ents/71-8583-250.pdf . It looks new with no signs of being run. New, but it was made in the late 90s.

I have no issue programming it into my CAB2 and it powers up with the headlight coming on. If I switch it to reverse on the CAB2, the light on the back of the switcher illuminates.  When I turn up the throttle, I just get a hum, and it hums louder if I give it more throttle. I tried both forward and reverse with the same result.

I took the body off and removed the set screw for the pullmor motor and added a couple drops of oil as suggested in the manual. I also oiled and added a little grease to the points listed in the manual (above).

The drive wheels themselves don't move even if pushed by hand on the track. Should the drive wheels be able to be moved by hand?

Any other suggestions?
I'm brand new at this so I don't have any experience troubleshooting engines so don't assume I tried anything obvious. 

David

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I've been looking for YouTube videos on what to do and what not to do but haven't yet found one that matches a pullmor motor with a set screw. I can probably figure it out but would be nice not to do something stupid my first time.

Should the wheels be able to be moved with my hand if everything was working ok with the motor or them not moving isn't any specific problem?

No, the wheels won't turn.  I could be mistaken, but I think small motorized units like your switcher were among the few locos that don't have back drivable gears.  So, the motor can turn the wheels, but the wheels can't turn the motor so I advise you not to force them.

After 30 years on a shelf, there's a good chance your motor is bound up by dried grease.  Arm yourself with information, work slowly, take photos as you go.  Good luck!

Attempt #1 - No success but nothing worse.
I removed the 2 screws on top of the brush plate and could move the plate enough (no slack in wires) to remove the armature assembly. The grease was pretty solid on the bottom screw portion of the armature and the gear that it drives. I cleaned both as best as I could and put on new grease, got the armature assembly back in and the brush plate back in place.

With the armature assembly out, if I roll the wheels, the gear the armature assembly connects with turns easily.

Put it back on the tracks and the same behavior - hum but no motion.

There are a lot of wires between the car and the body. It would be nice if it was a single connector to remove so I could have the car on thee tracks without the body to see what might be happening

Any suggestions what to try next, or do I need to try and do a better job on what I already tried as that is the problem area?

Thanks all
David


@David_NJ posted:

Attempt #1 - No success but nothing worse.
I removed the 2 screws on top of the brush plate and could move the plate enough (no slack in wires) to remove the armature assembly. The grease was pretty solid on the bottom screw portion of the armature and the gear that it drives. I cleaned both as best as I could and put on new grease, got the armature assembly back in and the brush plate back in place.

With the armature assembly out, if I roll the wheels, the gear the armature assembly connects with turns easily.

Put it back on the tracks and the same behavior - hum but no motion.

There are a lot of wires between the car and the body. It would be nice if it was a single connector to remove so I could have the car on thee tracks without the body to see what might be happening

Any suggestions what to try next, or do I need to try and do a better job on what I already tried as that is the problem area?

Thanks all
David


You may have an armature winding "open." Check for continuity on the commutator for each of the three windings. An open winding will give the behavior you mention if the drive mechanism turns freely.

Hi David,

I recently had a similar situation.  The grease was rock solid.  Even after cleaning out all the grease in the gears it wouldn't run.  I finally fixed it by pulling the armature completely out and degreasing where the shaft went through the motor body, spraying in WD-40 Degreaser and running a Q-tip through.  Hard to believe that the shaft was so bound up but once cleared, the engine now runs like a rocket.

Depending where you are in NJ, there may be a forum member around that can help you out.  I'm in Morris County.

@David_NJ after hardened grease, my next suspect would be the electronics.  (Except for the worst kind of abuse, it's unusual for an armature or field winding to fail.)  The only way to know for sure would be to disconnect all electronics and attempt to operate the motor directly from transformer power.  That would tell you if the basic electrical and mechanicals are sound.

If you're not comfortable unsoldering wires, etc., then you should definitely enlist the help of someone in your local area who is experienced with this type of troubleshooting.  My $.02.

Don't think anyone is recommending major surgery.  Stuff like checking the armature windings is pretty straightforward.  Given the symptoms, that would be something that sure merit's a try.

Given the fact that this is an early TMCC model with the LCRU2, a failing board is a real possibility.  It is possible to temporarily wire the motor direct to track power and see if you're dealing with an electronic failure or a mechanical failure.

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