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MTH upgrade kit  50-1911 installed into a  a Premier Big Boy.  Problem started nearing completion . With both engine & tender shells off . I tested  in conventional w/ a Z4000 turned  power on slowly to 12v amps showed 0.8 while charging super caps When charged smoke & lights. came on 1.4 amps ( I hadn't loaded sound yet.) I than hooked up my DCS unit & loaded the sound. No problems. Put the tender shell on. (screwed on)Tested again in conventional. No problems. Put the engine shell on. Ran another test in conventional. Amps went past 0.8 to 0.9 I quickly shut it down. Took the engine shell  off, looked for bare or pinched wires. Put electrical tape over any exposed solder joints. Put eng. shell back on, tested again same problem. Took shell off again took wires off and reran them. also checked.constant lighting board w/inductor f/bare or pinched wires any thing that could cause amps to spike .( I put the inductor right beside the c/v board I noticed in my instruction book it was pictured behind the motor. Could this be a factor ) Put engine back together (screwed together) Same results. I went to bed this is driving me crazy. I got up with a new plan. I removed shell than removed the constant voltage board w/inductor I  know that board only controls lights and not the rest of the electronics, but I'm trying to eliminate a possible problem. Screwed shell back on and it worked I ran eng. about 1/2 hour smoke & sound.  S0 my question is why would that board make a difference? Or am I overlooking something else? And how do I reinstall or bypass   Any questions or suggestions would be appreciated. 

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The inductor and wires are completely covered with heat shrink. The instructions say when you give power to engine your amps should read no more than 0.8 if higher shut it down.  When it goes to 0.9 I quickly shut it down, not knowing whether I'm pushing the limits to blow the electronics . Thanks for the input if you think of anything else let me know

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

i

did you install the inductor choke in the correct place ? it DOES NOT get installed on the motor it connects between the red wire from the roller to the red wire feeding the constant voltage board ac input in series . it is installed there or you will have problems using  DCS will not work if you install on the motor you will not be able to finds engines under dcs, that's why they have you install the inductor in series with the roller and constant voltage board!

Alan

Was the smoke turned on when you tested engine the amps will go over 1 amp when on and should drop back to .7 .8 or less when smoke unit turned off. if amps higher then 1.5 check out smoke unit for proper install or shorts! did you cover the choke with heat shrink when you  first installed it? very important step! I have ! seen the amps vary from 1 amp to 1.4 amps with smoke turned on! here is the manual from kit check out page 28 did you do smoke unit upgrade correct !

https://mthtrains.com/sites/de...ction/50as10709i.pdf

look at page 28 did you do smoke unit upgrade correct by book!

read page 28 to 30 in above document!

 

Alan

 

Last edited by Alan Mancus

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