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Taking down twenty three ALUMINUM SHELVES fasten to the wall studs with Phillips head screws.

The first fifteen shelves were down in about a half hour. They were fasten with dry wall screws

Then the problem stated  stripped heads with the last eight with bright metal phillips head screws.

Tried two different easy out designs from ACE hardware that did not work.

Have a different design set on order from Amazon to try.

Have you run into this problem and have a solution ?

Any suggestions?

 

 

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Not sure if it applies, but I have seen that if I am using a cordless screwdriver with a philips bit, once it starts slipping out of the head, the tip gets small metal particles, and they sort of act like bearings and make further use slip out. I take a rag and wipe off the bit to get them off.

 

I trick I learned from a machinist was to take a Dremel and cut a slot in the head of a screw that got buggered up. You really have to have the touch though. Depends if you care about the aluminum shelves or not.

thank you for the suggestions/

Think the screws were of a poor quality metal and could not take the torque when driven in and just stripped out.

I tried drilling them out but may not have used a quality metal drill bit, because it was taking all day with little success..

 

I thought of the needle nose vice grips but mine are packed somewhere for the move to Florida - Guess I will buy an extra pair.

 

thank you again for all the replies

Originally Posted by pennsyk4:

thank you for the suggestions/

Think the screws were of a poor quality metal and could not take the torque when driven in and just stripped out.

I tried drilling them out but may not have used a quality metal drill bit, because it was taking all day with little success..

 

I thought of the needle nose vice grips but mine are packed somewhere for the move to Florida - Guess I will buy an extra pair.

 

thank you again for all the replies

Yep,

If they are the crappy pan heads, you can get a bite with a small set of vise grips.

Charlie:

 

Be careful with drywall screws.  They are really designed to be driven once into soft fir and can snap easily if slightly overstressed.  I've used square drive screws from McFeeley's for years in both my layout construction and building furniture with assorted hardwoods.  I've never broken or stripped the head on one of these and I've used well over 10,000 of them, many of them have been used multiple times.

I bought a box of stainless steel Philips pan head head screws to hang my aluminum shelves. I wanted to avoid any possibility of the screws deteriorating. So far, so good, and a side benefit is that since stainless is much harder than ordinary steel, the heads hold up better. I have occasionally run into the same problem Charlie did, cheap Chinese imported screws made of soft, inferior steel. The stainless ones made sure that wasn't going to happen. 

Originally Posted by Pat Marinari:

Charlie:

 

Be careful with drywall screws.  They are really designed to be driven once into soft fir and can snap easily if slightly overstressed.  I've used square drive screws from McFeeley's for years in both my layout construction and building furniture with assorted hardwoods.  I've never broken or stripped the head on one of these and I've used well over 10,000 of them, many of them have been used multiple times.

I agree with Pat. McFeeley's are well worth it.

If you stripped the head going in, it should not be stripped going out.
Sounds like you really mangled them.

Did you pre drill prior to installing.
Drywall screws are meant to be powered in without pre-drilling.
Not so with pan head or flat head wood or sheet metal screws.
If you do not realize you are doing it wrong in the first place, it is hard to explain the best fix.
One clue is that you said it is taking too long to drill out the head. If the screw really is that soft, than even a dull bit at the correct feed and speed would drill it. 
A good craftsman never blames it on his tools.
After all, you choose to use either the wrong one or an inferior one.

FYI. Stainless screws are "harder". But will shear of much quickly under high torque than regular screws or high grade bolts.
Usually when they bottom out at high speed or when trying to remove at high speed.
Always snug them up on low speed.
Variable speed drill is best.

If the screw is soft, as it appears to be, and the head is still in one piece.  I have often used a set of diagonal side cutters to at least get it started.  You can indent the side of the screw with the cutters, may be a bit more grip than a pair if needle nose pliers
I was replacing electrical devices, my daughter's home, Baltimore, MD this weekend.  The home was early 1970's all the screws were straight blade.  The other noted point of interest, was that the slot in the screw head was clean and crisp, a sure fit for any screw driver.  Most screws that seem to be available today are anything but true quality. Most  tool edges are round-ed-over, or tapered making use difficult at best. IMO Good tools are important, but even my Klein hand tools have a hard time with some of the interesting attachment products out there.  

Or you can use the heavy artillery. Hand tool first, and then this reciprocating saw with a decent hack-saw blade behind the shelf edge to cut the screw.

Last edited by Mike CT
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