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I purchased this PW alco a few months ago, and initially it was sparking real bad and losing power randomly.

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I gave it a good cleaning (as good as you can with these riveted trucks).

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After the cleaning the engine stopped sparking, but it still occasionally loses power, though just on curves. I checked all the wires inside from end to end. All the shielding seems to be intact. These cheap rollers don't seem to roll very good. Should they be oiled somehow? Is there anything else that could be going on? 

I don't think the e-unit is the problem as it sometimes loses power with the directional lock on.

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Replacing the traction tires could help, but I wonder, what track are you using? If it is like gargraves, the two outside rails are not connected and therefore you are only powering a single side. Traveling one direction the non traction tire wheels are powered, the other, the traction tire side is powered (poorly).

bmoran4 posted:
Tom M posted:

I'm using o-36 fastrack.

That has connected outer rails so there goes that theory...

Even with GarGraves the "other" rail is powered/bridged by every axle on the train.

In this case, it is likely that the traction tires are still causing the problem. A collector truck with rollers on the front will help with the electric issue, and checking that the chassis is getting a good ground from the front & rear trucks.

Your problem may be dirty collector rollers. Removing the traction tires would make the truck sit just a bit lower, increasing the pressure on them. (I know it sounds like a stretch).

The rollers pictured above do not look too clean to me.
I clean them by bending a Qtip and putting it through the roller to help keep it from rolling.
With your rollers, I'd start by scrubbing them with a Qtip wet with mineral spirits, followed by an abrasive cleaner. And then finish with a second cleaning using a Qtip wet with mineral sprints.
I would NOT lubricate the rollers. Wet lubricants attract dirt, and that style roller pickup is very sensitive to dirt.

Clean the drive wheel treads in a similar fashion.

Last edited by C W Burfle

Tom, some good suggestions here. I notice quite a bit of rust on the engine from your second underside photo. From your statement, that by removing the traction tires it is running better, leads me to agree with what ACDX Rob suggested about checking the ground from the chassis.

You should be getting ground current also from the front truck. I'd clean the wheels on the front truck also, as well as checking the frame itself, making sure their is no corrosion where the front truck inserts into the frame. It is easy enough to remove that front truck and also check the C-clip and the pin that inserts into the frame. Also check if there is any corrosion on the sheet metal inner frame of the front truck... everything there needs to be clean to insure a good ground from the wheels of that truck to the frame of the loco.

If you were getting a good ground from the non-powered collector truck, you shouldn't have had to remove the traction tires, at least by my experience.

The corrosion I see on the rear motor truck by your photo, would lead me to give the entire engine a good overall servicing and cleaning. If there is corrosion on places you can see, there's a good probability it's there in places you can't see.

midnightwrecking posted:

I think the E-unit lever was meant to stick up through the top of the shell, I am not sure if its present positioning could be causing a problem either mechanically or electrically.

midnight,

The shell is a transplant on the frame/motor. The E-unit seems correct for the frame and not the shell. This alone is not the cause of the issue.

Tom M posted:

Loose twisted wires...

Tom,

I would say it couldn't hurt to replace that connection with solder and heat shrink (tape will do if you don't have heat shrink or forgot to put it on first!)

On the early MPC Alco's the front truck does not ground.  Wrong E unit for the engine. The engine was obviously made from parts.

Aren't early MPC Alco and SW-2 trucks constructed the same as a 1055 pilot truck? I thought they had a metal frame, just like the postwar ones do.

As for the mixture of parts: upgrading a locomotive with a two position e-unit to have a three position e-unit was documented by Lionel, and is generally not difficult to do. The locomotive is either wired properly or it's not.
This does bring to mind a handful of cases where the wire was broken inside the insulation and would make intermittent contact. That does not seem to be the case here, because it ran without its traction tires.

I have some new, old stock 8021-100 Alco motor trucks available, and can sell you one for $10 plus shipping.
These trucks come with the rollers (redesigned style) and knuckle. You would have to transfer the armature, brush plate, brushes, solder lugs, screws, and other miscellaneous hardware. Soldering would be required.

Then you'd have an engine with better collectors and the proper rear coupler.

 8021_truck

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Last edited by CharlieS

The front truck on Toms engine is from a 8010 switcher which is plastic only. The early MPC 8020 and 8022 Santa Fe Alcos from 1970 and 1971 used leftover postwar front trucks which had the metal plate and a front coupler. Starting in 1972 the 8020 the front coupler was dropped from all Alco's there after, sans the premium Southern Pacific set from around 1975.   I will retract my statement that the Alco's didn't have the metal plate. The 8010 switcher did not and that's whats on Toms engine.

Postscript, The 8025 Canadian National Alco's from 1971 also had a front coupler.

Last edited by Chuck Sartor

I just checked two 100% original 8010 switchers with hollow roller pickups. The dummy truck has the metal plate. Never seen one without the metal plate. While these were natural colored, many of those plates were black in the modern era. I am not certain whether they used chemical blackening or paint. Here are the service manual pages on the truck.

8010-158010-15PL

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Last edited by C W Burfle

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