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 K-Line 133 Searchlight Tower LED Conversion 2.2mb

 

The sketch above was iterated to reflect corrections and recommendations by John, Dale & Dale, so it is copy ready. The resistor is sized for 14 volts power supply. Properties for the LED are Radio Shack 276-0005, cost $3.19, 28,500 mcd ultra-high brightness, 10 degree viewing angle, 20ma current @ 3.5 volts to 4 volts maximum. Wire is 22 AWG stranded copper which fits neatly into the tower. You can scatter (reflect back) the light beam from the LEDs by covering the nose of each LED with metal foil tape. The foil tape produces a flood light effect.

 

Discard the brass bulb socket in each reflector, and flatten the three tabs in each reflector that held the bulb sockets. Insert each LED from the backside of the reflector so that the shoulder of the LED sits against the reflector. Secure the LEDs in place using hot glue or other adhesive on the backside of each reflector. Hot glue enables easy removal of the LEDs, but removal is unlikely to be necessary for thousands of hours.

 

Two more power hungry incandescent bulbs bite the dust! The pictures below show the LED's illuminated with 14 volts AC. Paint the visible wires at the searchlights black. This is an easy, fun and rewarding project.

 

 

 

 

K-Line 133 Searchlight Tower LED Conversion [1) 348kbK-Line 133 Searchlight Tower LED Conversion [2) 640kb

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  • K-Line 133 Searchlight Tower LED Conversion (1) 348kb
  • K-Line 133 Searchlight Tower LED Conversion (2) 640kb
  • K-Line 133 Searchlight Tower LED Conversion 2.2mb
Last edited by Bobby Ogage
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I have done Marx towers with LEDs like these 100ma ones. They are warm white,very bright with a 40 degree view angle. There are also models with 140 degree if that is desired.

 

http://www.ebay.com/itm/50pcs-...5956e#ht_3492wt_1027

 

For 12VAC in wire the 2 LEDs in series with a bridge rectifier and about 60 ohms resistance 1 watt capacity. You can use 2, 33 ohm half watt resistors in series.

 

Dale H

 
 
 
 
Originally Posted by POTRZBE:

On the electrical forum I was looking for something to lower the voltage to a Christmas mini light for a neat road sign.  What kind of resistor would I use to lower the voltage to no more than 5 volts.  Everything is running off track voltage at 15 to 18 volts.

I'd probably consider a bridge rectifier and a three terminal voltage regulator for this application.  What kind of current does the road sign need?

A 7805 circuit could work. However without knowing the amperage draw of the lights (not sure whether they are LEDs or not)  It is impossible to figure the load on the regulator. The 7805 is good for 1 amp if a heat sink is used. At 18 volts input the wattage  used by the regulator would be 13 times the amperage drawn. I would not draw any more than .2 amps without a heat sink. The regulator would be practical for LEDs.

 

Here is a 7805 circuit driving 6  LEDs mounted without a PC board. Since the current draw is low (.1 amps) a heat sink is not needed. The regulator at most would shed 1.5 watts of heat.

 

http://www.jcstudiosinc.com/Bl...8&categoryId=426

 

Another way is to put a string of diodes in series from the track voltage.

 

Dropping voltage with diodes is described in the below link.  If in series to light bulbs, a single string of diodes could drop voltage, and supply pulsed half waved DC for the light bulbs. 7 diodes in series would drop 18 VAC to about 5  VDC (half waved pulsed current) RMS . I think this is right if I calculate correctly. The diodes drop fairly consistently regardless of the load. There is some variation but that is not important to this application.

 

http://www.jcstudiosinc.com/Bl...3&categoryId=426

 

Dale H

Last edited by Dale H

One last change.  You need to indicate the + and - pins on the LED's.  Is that what the red and green are supposed to indicate?  What about the blue wire?

 

If the wire color is the key, perhaps a mention of that.

 

BTW, what program are you using to do the drawings, I like the look.  It's not a schematic, but rather something that folks might more identify with.

Yes, the drawings are top-notch. 

 

Some suggestions for your write-up:

- A comparison of the power savings of your LED method vs. incandescent would be interesting

- Don't know how tight the wiring is, but AWG 26 or 28 have the current carrying capacity and might be easier to dress

- I'd also go with the series method for the DC-only circuit. It would consume half the power for the same overall brightness.

- Perhaps you're still working out the resistor values, but values need to be adjusted for the different circuits.  The resistor should be much smaller for the series method since you only need to drop the voltage down to ~7V (2 LEDs) instead of ~3.5V (1 LED). 

- For the back-to-back AC-only method, I think it's worth pointing out that each LED is on during alternate halves of the AC cycle.  In these situations, most LEDs can be driven at double the current (e.g., 40 mA) during half-cycle when on such that the average current is 20 mA.  If you've included this adjustment, it's worth pointing out.

- Does the Radio Shack LED have some kind of polarity indication such as a flat side on the package indicating "-"? That might be nice to include on your drawings.

 

John - I am one of those folks who the illustrations benefit. I do not have any sort of electronics education. I can assemble anything and follow directions to a T (ask my wife ).

 

Anyhow, I love the stuff Dale H creates but I find it hard to follow the schematics. But the time I figure out what the symbols mean and translate to a shopping list I have forgotten what I was doing. What Bobby does with the illustrations is perferct for me. I cannot tell you how great this is.

 

Having illustrations to go with all the great info you guys provide is priceless!!!!

 

Thank you all who contribute.

Hi Dale,

It is good to be back. I travel all over the world and find it difficult to reengage in the hobby when I am totally jet lagged. I was fortunate to spend 4 weeks in Wisconsin recently and managed to build a second control panel. My enthusiasm is high at the moment so I hope that I can keep the momentum going. I am in Germany as I write this and am leaving for China tomorrow only to return to Wisconsin on Thursday. I have high hope of connecting that control panel to the layout when I return. I cannot let it take me two weeks to reengage again. If it does then I am on the road again and miss my window of opportunity.

I really appreciate the contributions that you guys make to us neophites. And to think that you have been doing it for many years!

Cheers

Denny

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