So I did some experimenting last night. Took a fresh out of the pack hinge and applied PCB etchant to the surface, which immediately beaded up. Obviously a clear coat was in play so I rinsed and dried the hinge and then scuffed all surfaces, this time using a jeweler's flat file. Perhaps not the best choice but a bit easier to manage than sand paper. Re-applied the etchant and it dispersed better, but not great. Let it set for about 45 seconds, no noticeable bubbling but I got twitchy and immediately rinsed and dried the part. About 50% of the surfaces had etched, a good thing, BUT....there was a noticeable change in the friction between the barrels and the pin. Not good. I need this friction to stay intact, so I scraped the notion of etching.
However, I did find an attachment in my dremel kit, a conical bit with a very fine point, and tried using that in the dremel tool to scuff the surface. It works fairly well not only in getting the clear coat off but also scuffing the surface. It will take some time to do all 64 hinges, but that's ok. A bit of patience, some good music and a good beer and I'll be able to knock this out in a reasonable time. Besides, the whole project is a test of patience.
For those interested in what it is I am actually doing, here is a picture of the prototype gate. The model will require 32 of these. The other picture shows the platform at the end of the assembly stage (finishing the addition of cross braces).
Thanks for all the help. It is greatly appreciated.
Dave